Table of Contents
CHAPTER 1 — GENERAL INFORMATION
1-1. SCOPE
This manual covers construction and use of a Wheatstone bridge for precision resistance measurement. At null balance, accuracy depends only on the ratio of precision resistors and is independent of meter calibration, supply voltage variation, or meter sensitivity. This method can measure resistance to ±0.01% with 0.01% ratio-arm resistors.
CHAPTER 2 — THEORY OF OPERATION
2-1. BRIDGE BALANCE CONDITION
The Wheatstone bridge consists of four resistors in a diamond configuration with a battery across one diagonal and a null detector across the other.
At null: Rx is the unknown, Rs is the standard (decade box), Ra and Rb are the ratio arms (precision fixed resistors). No current flows through the detector at balance; its internal resistance does not affect accuracy.
| Ratio Rb/Ra | Rx Range | Notes |
|---|---|---|
| 1:1 (equal arms) | 1 Ω–10k Ω | Highest accuracy |
| 10:1 | 10–100k Ω | Extends range |
| 100:1 | 100 Ω–1M Ω | Higher ratio, lower sensitivity |
CHAPTER 3 — MATERIALS AND CONSTRUCTION
3-1. BILL OF MATERIALS
| Qty | Item | Specification |
|---|---|---|
| 2 | Precision ratio-arm resistors (Ra, Rb) | 1kΩ 0.01% or 0.1% |
| 1 | Decade resistance box | TM-CAL-008 or commercial |
| 1 | Galvanometer or null detector | 1 μA sensitivity preferred |
| 1 | 1.5 V battery or USB power | Stable DC supply |
| 1 | Push-button switch | For galvanometer protective circuit |
| 4 | Binding posts | For Rx unknown connection |
CHAPTER 4 — ASSEMBLY PROCEDURES
- Wire bridge: battery+ → junction of Ra and Rx. Battery− → junction of Rb and Rs.
- Galvanometer: one terminal to junction of Ra/Rb, other to junction of Rx/Rs.
- Add protective switch (normally open) in series with galvanometer. Close briefly to check null; prevents galvanometer deflection from extreme imbalance.
- Connect unknown Rx to external binding posts.
- Mount all components in labeled enclosure.
CHAPTER 5 — CALIBRATION PROCEDURE
- Connect unknown resistor to Rx terminals.
- Set decade box (Rs) to estimated value of unknown.
- Briefly close galvanometer switch. Observe deflection direction.
- Adjust Rs: if galvanometer deflects right, Rs is low (increase); if left, Rs is high (decrease).
- Iterate until galvanometer reads zero with switch held closed (null balance).
- Calculate: Rx = Rs × (Rb / Ra).
- Read Rs value from decade box. Apply ratio-arm correction if Rb ≠ Ra.
CHAPTER 6 — TUNING AND ADJUSTMENT
Verify ratio arms Ra and Rb are equal by null test: replace Rx with a shorting link, set Rs = 0, check galvanometer reads null. If not, ratio arms are unequal; measure them with 4-wire method and apply correction factor.
CHAPTER 7 — VERIFICATION
- Measure a 0.01% certified reference resistor. Compare result against certified value. Error should be <0.05%.
- Measure three different unknown resistors on the decade box range. Compare bridge result vs. direct 4-wire DMM measurement.
- Log date, ratio arm values, and results.
APPENDIX A — CALCULATIONS AND FORMULAS
APPENDIX B — EXAMPLE RESULTS
| Rx (nominal) | Rs at null | Ratio | Rx (measured) | 4-Wire Check |
|---|---|---|---|---|
| 100 Ω | 99.87 Ω | 1:1 | 99.87 Ω | 99.86 Ω |
| 1k Ω | 999.2 Ω | 1:1 | 999.2 Ω | 999.1 Ω |
| 10k Ω | 9982 Ω | 1:1 | 9982 Ω | 9981 Ω |