================================================================================ TECHNICAL MANUAL RF NOISE BRIDGE — ANTENNA IMPEDANCE ANALYZER TM-NB-001 Rev A
ANTENNA IMPEDANCE ANALYZER, WHEATSTONE BRIDGE TYPE 1–60 MHz, CALIBRATED R/X READOUT WITH SMITH CHART DISPLAY
NSN: XXXX-XX-XXX-XXXX (LOCAL FABRICATION)
THIS DOCUMENT CONTAINS TECHNICAL INFORMATION FOR THE CONSTRUCTION, OPERATION, CALIBRATION, AND MAINTENANCE OF THE RF NOISE BRIDGE ANTENNA IMPEDANCE ANALYZER.
PRIOR TO PERFORMING ANY PROCEDURE, READ ALL APPLICABLE WARNINGS, CAUTIONS, AND NOTES. FAILURE TO COMPLY MAY RESULT IN INJURY OR EQUIPMENT DAMAGE.
================================================================================ RECORD OF CHANGES ================================================================================
| Rev | Date | Description | By |
|---|---|---|---|
| A | 2026-04-24 | Initial release | — |
================================================================================ LIST OF EFFECTIVE PAGES ================================================================================
| Chapter | Pages |
|---|---|
| Front | i - iv |
| 1 | 1-1 through 1-8 |
| 2 | 2-1 through 2-6 |
| 3 | 3-1 through 3-14 |
| 4 | 4-1 through 4-20 |
| 5 | 5-1 through 5-12 |
| 6 | 6-1 through 6-10 |
| 7 | 7-1 through 7-8 |
| 8 | 8-1 through 8-6 |
| 9 | 9-1 through 9-4 |
| A | A-1 through A-6 |
| B | B-1 through B-4 |
| C | C-1 through C-4 |
| D | D-1 through D-2 |
| E | E-1 through E-4 |
================================================================================ TABLE OF CONTENTS ================================================================================
CHAPTER 1 GENERAL INFORMATION ………………………………… 1-1 1.1 Purpose and Scope …………………………………… 1-1 1.2 Equipment Description ……………………………….. 1-1 1.3 Principal Characteristics ……………………………. 1-2 1.4 Equipment Identification …………………………….. 1-3 1.5 Related Documents …………………………………… 1-3 1.6 Abbreviations and Symbols ……………………………. 1-4 1.7 Safety Summary ……………………………………… 1-5
CHAPTER 2 THEORY OF OPERATION ………………………………… 2-1 2.1 Wheatstone Bridge Principle ………………………….. 2-1 2.2 RF Noise Excitation …………………………………. 2-2 2.3 Bridge Balance Condition …………………………….. 2-3 2.4 Null Detection Methods ………………………………. 2-4 2.5 Reactance Measurement ……………………………….. 2-5 2.6 Smith Chart Theory ………………………………….. 2-6
CHAPTER 3 EQUIPMENT DESCRIPTION ………………………………. 3-1 3.1 Noise Generator Assembly …………………………….. 3-1 3.2 Bridge Circuit Assembly ……………………………… 3-3 3.3 Null Detector Assembly ………………………………. 3-7 3.4 Digital Readout Assembly (CYD) ……………………….. 3-9 3.5 Power Supply ……………………………………….. 3-12 3.6 Enclosure and Mechanical …………………………….. 3-13
CHAPTER 4 CONSTRUCTION ………………………………………. 4-1 4.1 Materials and Parts List …………………………….. 4-1 4.2 Printed Circuit Board Fabrication …………………….. 4-6 4.3 Transformer Winding (T1) …………………………….. 4-7 4.4 Noise Generator Assembly …………………………….. 4-9 4.5 Bridge Circuit Assembly ……………………………… 4-10 4.6 Null Detector Assembly ………………………………. 4-12 4.7 Digital Readout Assembly …………………………….. 4-14 4.8 Enclosure Preparation ……………………………….. 4-16 4.9 Final Integration …………………………………… 4-18
CHAPTER 5 CALIBRATION PROCEDURES …………………………….. 5-1 5.1 Calibration Overview ………………………………… 5-1 5.2 Test Equipment Required ……………………………… 5-2 5.3 Calibration Standards Preparation …………………….. 5-3 5.4 Resistance Calibration (R-axis) ………………………. 5-4 5.5 Reactance Calibration (X-axis) ……………………….. 5-7 5.6 Null Depth Verification ……………………………… 5-10 5.7 CYD Digital Readout Calibration ………………………. 5-11
CHAPTER 6 OPERATING PROCEDURES ………………………………. 6-1 6.1 Preparation for Use …………………………………. 6-1 6.2 Bridge Balance Procedure (Manual) …………………….. 6-2 6.3 Bridge Balance Procedure (CYD Assisted) ……………….. 6-5 6.4 Smith Chart Plotting (Manual) ………………………… 6-7 6.5 Smith Chart Plotting (CYD Automatic) ………………….. 6-8 6.6 Interpreting Results ………………………………… 6-9
CHAPTER 7 TROUBLESHOOTING ……………………………………. 7-1 7.1 Troubleshooting Overview …………………………….. 7-1 7.2 No Null Observed ……………………………………. 7-2 7.3 Noisy or Unstable Null ………………………………. 7-3 7.4 R Reading Out of Range ………………………………. 7-4 7.5 X Reading Out of Range ………………………………. 7-5 7.6 CYD Display Problems ………………………………… 7-6 7.7 Battery/Power Problems ………………………………. 7-7
CHAPTER 8 MAINTENANCE ……………………………………….. 8-1 8.1 Scheduled Maintenance ……………………………….. 8-1 8.2 Potentiometer Service ……………………………….. 8-2 8.3 Connector Inspection ………………………………… 8-3 8.4 Battery Replacement …………………………………. 8-4 8.5 Firmware Update …………………………………….. 8-5
CHAPTER 9 PARTS LIST ………………………………………… 9-1 9.1 Complete Parts List …………………………………. 9-1
APPENDIX A REACTANCE TABLES …………………………………. A-1 A.1 Inductive Reactance (XL) vs. Frequency ……………….. A-1 A.2 Capacitive Reactance (XC) vs. Frequency ………………. A-3
APPENDIX B BAND CALIBRATION DATA …………………………….. B-1 B.1 Band Center Frequencies and Expected Loads …………….. B-1 B.2 Calibration Reference Values …………………………. B-3
APPENDIX C SMITH CHART REFERENCE …………………………….. C-1 C.1 Reading the Smith Chart ……………………………… C-1 C.2 Common Antenna Signatures on Smith Chart ………………. C-3
APPENDIX D CONVERSION FORMULAS ………………………………. D-1
APPENDIX E GLOSSARY …………………………………………. E-1
================================================================================ CHAPTER 1 GENERAL INFORMATION ================================================================================
1-1. PURPOSE AND SCOPE
1-1.1 This manual provides complete technical information for the construction, operation, calibration, and maintenance of the RF Noise Bridge Antenna Impedance Analyzer (hereinafter referred to as the “noise bridge” or “instrument”).
1-1.2 The noise bridge is a field-portable instrument for measuring complex antenna impedance (R + jX) at radio frequencies from 1 to 60 MHz. It is intended for use in conjunction with an external receiver or its built-in audio null detector to balance a Wheatstone bridge and thereby determine the resistance and reactance components of an unknown antenna or RF load.
1-1.3 This manual covers the following variants: a. Basic noise bridge with analog readout dials only. b. Noise bridge with CYD (ESP32-2432S028) digital readout, displaying R, X, |Z|, SWR, return loss, L/C equivalent, and Smith chart.
1-1.4 Users of this manual should have basic familiarity with RF circuits, impedance measurements, and antenna theory.
1-2. EQUIPMENT DESCRIPTION
1-2.1 The noise bridge consists of four functional assemblies:
NOISE GENERATOR — Produces wideband white noise from 1 to 60 MHz minimum, using either a reverse-biased Zener diode or transistor noise source. Output is amplified by a low-noise MMIC amplifier to approximately −25 dBm broadband power into the bridge.
BRIDGE CIRCUIT — Wheatstone bridge topology with two fixed 51Ω arms and two variable arms: R_cal (0–200Ω 10-turn cermet potentiometer) and X_cal (variable capacitor and switched inductor network, ±200Ω reactance range at HF). A trifilar- wound toroid transformer (T1) provides impedance matching between the three bridge ports.
NULL DETECTOR — Detects bridge balance. Three modes:
- External receiver via BNC connector for maximum sensitivity.
- Built-in LM386 audio amplifier with headphone output.
- AD8307 logarithmic detector for CYD display null bargraph.
DIGITAL READOUT (CYD) — ESP32-based module with 2.8-inch ILI9341 TFT display. Reads R and X potentiometer wipers via ADC, computes derived quantities (|Z|, θ, SWR, return loss, L/C equivalent), displays Smith chart with plotted impedance point and trail history.
1-2.2 All assemblies are housed in a weatherproof ASA enclosure (180 × 120 × 55 mm) with O-ring lid seal, battery compartment (2× 9V in series for 18V supply), SO-239 antenna connector, BNC noise input and detector output connectors, and 3.5 mm headphone jack.
1-3. PRINCIPAL CHARACTERISTICS
| Parameter | Specification |
|---|---|
| Frequency range | 1–60 MHz (usable to 6M/50 MHz) |
| Resistance range (R) | 0–200 Ω |
| Reactance range (X) | ±200 Ω (inductive or capacitive) |
| Impedance reference (Z0) | 50 Ω |
| Noise generator output | −24 to −25 dBm (1–30 MHz broadband) |
| Null depth (min) | >20 dB below noise floor |
| Null depth (typical) | >30 dB |
| R resolution (dial) | ~2 Ω (1/100 of range per major division) |
| X resolution (dial) | ~4 Ω (1/50 of range per major division) |
| CYD R resolution | 0.2 Ω (12-bit ADC, 200Ω range) |
| CYD X resolution | 0.4 Ω (12-bit ADC, 200Ω full range) |
| SWR display range | 1.0:1 – 99.9:1 |
| Return loss display range | 0–40 dB |
| Band coverage | 160M, 80M, 40M, 30M, 20M, 17M, 15M, |
| 12M, 10M, 6M (touch-selectable on CYD) | |
| Battery | 2× 9V PP3 alkaline, series = 18V |
| Battery life (typ.) | 4–6 hours at full operation |
| Operating temperature | −10°C to +50°C |
| Storage temperature | −20°C to +60°C |
| Dimensions | 180 × 120 × 55 mm (excl. connectors) |
| Weight | approximately 0.7 kg assembled |
| Enclosure rating | IP53 (O-ring lid, sealed connectors) |
1-4. EQUIPMENT IDENTIFICATION
Document Number: TM-NB-001 Rev A Equipment Name: RF Noise Bridge Antenna Impedance Analyzer Model Number: TM-NB-001 PCB Assembly: NB-PCB-001 (main bridge board) PCB Assembly: NB-PCB-002 (digital readout / CYD carrier) OpenSCAD Files: enclosure_noise_bridge.scad front_panel.scad Firmware: noise_bridge_cyd.ino (ESP32) Smith Chart Lib: smith_chart.h (C++ header, TFT_eSPI)
1-5. RELATED DOCUMENTS
TM-ANT-TRAP-001 Coaxial Cable Antenna Traps — Technical Manual TM-DL-001 RF Dummy Loads — Technical Manual ILI9341 DS ILI9341 LCD Driver Datasheet (Ilitek) ESP32 TRM ESP32 Technical Reference Manual (Espressif) TFT_eSPI TFT_eSPI Library Documentation (Bodmer) AD8307 DS AD8307 Log Amplifier Datasheet (Analog Devices) LM386 DS LM386 Audio Amplifier Datasheet (Texas Instruments) BN-43-202 DS BN-43-202 Binocular Core Specifications (Amidon) MAR-6SM DS MAR-6SM MMIC Amplifier Datasheet (Mini-Circuits) ERA-3SM DS ERA-3SM MMIC Amplifier Datasheet (Mini-Circuits) ARRL HB ARRL Antenna Handbook (current edition) Laport “Radio Antenna Engineering,” E.A. Laport, 1952
1-6. ABBREVIATIONS AND SYMBOLS
ADC Analog-to-Digital Converter ANT Antenna BNC Bayonet Neill-Concelman (RF connector, 50Ω) CYD “Cheap Yellow Display” (ESP32-2432S028 dev board) DAC Digital-to-Analog Converter dB Decibels dBm Decibels relative to 1 milliwatt DPDT Double-Pole Double-Throw (switch) EEPROM Electrically Erasable Programmable Read-Only Memory ESP32 Espressif ESP32 dual-core 32-bit microcontroller GDO Grid Dip Oscillator (principle) GPIO General Purpose Input/Output HF High Frequency (3–30 MHz) I2C Inter-Integrated Circuit (serial bus) ILI9341 Ilitek 2.8-inch TFT LCD controller L Inductance (henries) LC Inductor-Capacitor (reactive circuit) MMIC Monolithic Microwave Integrated Circuit NTC Negative Temperature Coefficient (thermistor) PCB Printed Circuit Board pF Picofarads Q Quality factor (dimensionless) R Resistance (ohms) RF Radio Frequency RL Return Loss (dB) RMS Root Mean Square SMD Surface Mount Device SO-239 UHF female coax connector (chassis mount) SPI Serial Peripheral Interface SWR Standing Wave Ratio TFT Thin-Film Transistor (display type) VHF Very High Frequency (30–300 MHz) X Reactance (ohms, signed: +XC capacitive, −XL inductive) Z Complex impedance (R + jX), ohms Z0 Characteristic impedance (50Ω reference) |Z| Magnitude of impedance, √(R²+X²) θ Impedance phase angle, arctan(X/R) Γ Reflection coefficient (Gamma), complex μH Microhenries Ω Ohms
1-6.1 SIGN CONVENTION
NOTE: This instrument follows the electrical engineering convention where inductive reactance is positive (+XL) and capacitive reactance is negative (−XC). This is opposite to some older ham radio texts. The Smith chart display follows the standard convention: inductive above the real axis, capacitive below. Pot markings and CYD display are consistent with this convention.
1-7. SAFETY SUMMARY
WARNING
THE FOLLOWING WARNINGS APPLY THROUGHOUT THIS MANUAL. FAILURE TO OBSERVE THESE WARNINGS MAY RESULT IN PERSONAL INJURY OR DEATH.
RF RADIATION HAZARD — The noise bridge produces broadband RF noise that is transmitted from the antenna under test. Ensure that normal RF safety precautions are observed when connecting antennas.
VOLTAGE HAZARD — Although the noise bridge operates from 18V DC (2× 9V batteries), improper connection of a powered transmitter to the ANT port can introduce lethal RF voltages. NEVER connect a transmitting antenna to the noise bridge while a transmitter is operating on that antenna. ALWAYS disconnect the transmitter before making noise bridge measurements.
BATTERY POLARITY — Reversed battery polarity will damage the MMIC amplifiers and ESP32. Double-check polarity before installing batteries.
CAUTION
POWER LEVEL — The ANT port of this instrument is not designed to handle transmitter power. Maximum safe input is 0 dBm (1 mW). Connection of any transmitter output directly to the ANT port WILL destroy the bridge components.
STATIC DISCHARGE — The MMIC devices (MAR-6SM, ERA-3SM) and ESP32 are static-sensitive. Use proper ESD precautions during assembly and service.
FREQUENCY LIMIT — Measurement accuracy degrades above 30 MHz due to transformer and potentiometer parasitic effects. For 50 MHz (6M band) measurements, use calibration data from Appendix B to correct for parasitic errors.
EXTERNAL RECEIVER — When using an external receiver as the null detector, ensure the receiver is NOT connected to a transmitting antenna at the same time. Use only a dummy load or attenuated antenna connection.
NOTE
The noise bridge measures impedance ONLY at the bridge terminals. Cable losses and impedance transformation by feedline are NOT accounted for. Measurements reflect the impedance at the instrument end of the feedline unless calibration corrections are applied.
Measurements made with the CYD digital readout are based on potentiometer wiper positions. The display reads the dial settings, NOT an independent RF measurement. The null procedure must always be performed manually by the operator.
================================================================================ CHAPTER 2 THEORY OF OPERATION ================================================================================
2-1. WHEATSTONE BRIDGE PRINCIPLE
2-1.1 The RF noise bridge is an adaptation of the classic Wheatstone bridge circuit to radio frequency operation. The Wheatstone bridge was originally developed for DC resistance measurement and has been extended to RF impedance measurement by replacing the DC galvanometer with an RF null detector.
2-1.2 The general Wheatstone bridge consists of four impedance arms arranged in a diamond (rhombus) configuration:
Z1 Z2
VIN ------+------+------+------
| | |
Z3 G Z4
| | |
GND ------+------+------+------
(UNKNOWN) (REFERENCE)
When the bridge is balanced:
Z1/Z2 = Z3/Z4 [Equation 2-1]
At balance, no current flows through the detector G, and the voltage across G is zero (the null condition).
2-1.3 For this noise bridge, the bridge is configured as follows:
Port A (NOISE IN) ───┬──── 51Ω (R_A) ────┬──── Port D (ANT) │ │ T1 winding T1 winding │ │ └──── 51Ω (R_B) ────┘ │ R_cal + jX_cal (Variable Reference Arm) │ DETECTOR
In this configuration: - Two fixed 51Ω resistors form the stable reference arms - R_cal (0–200Ω) sets the resistance balance - X_cal (±200Ω) sets the reactance balance - The unknown antenna impedance hangs at Port D (ANT) - Balance (null) occurs when Z_unknown = R_cal + jX_cal
2-1.4 AT BALANCE:
Z_antenna = R_cal + j(X_cal) [Equation 2-2]
Where: Z_antenna = complex impedance of the antenna (Ω) R_cal = dial reading of resistance potentiometer (Ω) X_cal = dial reading of reactance network (Ω, signed)
This is the fundamental measurement equation of the noise bridge.
2-2. RF NOISE EXCITATION
2-2.1 The bridge is excited with broadband white noise rather than a swept sine wave. This approach has several advantages:
Single measurement covers all frequencies simultaneously. The user can tune the external receiver to any frequency within the noise band and observe the null at that frequency.
No signal generator required. The noise source is internal, battery-powered, and broadband.
The technique dates to the 1940s and is well proven for antenna work.
2-2.2 The noise source produces noise power from approximately 1 MHz to beyond 60 MHz. The spectral density is nominally flat (white noise characteristic) within ±3 dB across the useful band. Two noise source designs are provided:
NGZ — ZENER DIODE NOISE SOURCE
The 1N4733A zener diode (5.1V, 1W) is reverse-biased slightly
above its breakdown voltage. The resulting avalanche noise current
contains broadband noise components from audio to VHF. The noise
is coupled through a DC-blocking capacitor to the MAR-6SM MMIC
amplifier, which provides approximately 20 dB of gain and
establishes the 50Ω output impedance.
Advantage: Simple, reliable, stable output level.
Disadvantage: Output level varies slightly with temperature
and battery voltage.
NGT — TRANSISTOR NOISE SOURCE
The 2N3904 NPN transistor is operated with its base-emitter
junction reverse-biased at approximately −9V (the full battery
voltage). The reverse-biased B-E junction produces noise by
avalanche and shot noise mechanisms. Output coupling and
amplification are identical to the NGZ design.
Advantage: Slightly higher noise output at lower frequencies.
Disadvantage: Requires negative supply rail.
2-2.3 Either noise source provides adequate excitation for bridge null detection with an external receiver having >−80 dBm sensitivity. For use with the built-in LM386 audio detector, the NGZ design is recommended for its lower-noise output characteristics.
2-3. BRIDGE BALANCE CONDITION
2-3.1 The bridge reaches null (minimum detector reading) when the three conditions of Equation 2-2 are simultaneously satisfied:
- R_cal = Re(Z_antenna) (resistance arm balanced)
- X_cal = Im(Z_antenna) (reactance arm balanced)
- The transformer T1 maintains impedance isolation between ports
2-3.2 The null is a sharp minimum, not a gentle slope. A properly constructed bridge with a sensitive null detector will show a null depth of 20–35 dB below the noise floor. The operator adjusts R_cal and X_cal alternately, each pass bringing the null deeper, until the minimum is found.
2-3.3 The balance procedure is inherently iterative because R_cal and X_cal interact: changing one slightly shifts the optimal setting for the other. Typically 3–4 iterations of the R/X/R/X cycle are required to reach the deepest null. See Chapter 6 for the complete balance procedure.
2-3.4 A perfect null cannot be achieved because: a. The bridge arms have parasitic inductance and capacitance. b. Transformer T1 has finite isolation. c. Potentiometer and switch contacts add small impedance errors. d. Stray coupling between bridge nodes via chassis capacitance.
These residual errors are minimized by careful PCB layout and are characterized by the calibration procedure in Chapter 5.
2-4. NULL DETECTION METHODS
2-4.1 EXTERNAL RECEIVER (Recommended)
Using an external shortwave or communications receiver provides the highest sensitivity and allows the operator to choose the specific frequency of measurement. Connect the receiver to the DET/RX BNC connector. Tune the receiver to the desired frequency. Operate the receiver in AM mode (BFO ON, but CW or SSB mode is preferred for sharper null detection). Advance the RF gain for maximum sensitivity. The broadband noise source appears as a continuous hiss; the null appears as a sharp dip in the hiss.
NOTE: SSB or CW mode provides sharper null detection than AM mode because the IF bandwidth is narrower, reducing background noise power and making the null more distinct.
2-4.2 BUILT-IN AUDIO DETECTOR
The built-in LM386 audio amplifier detects the broadband noise envelope after passing through an ERA-3SM preamplifier and BAT54A envelope detector. The audio output appears at the PHONES 3.5 mm jack. This mode is less frequency-selective than an external receiver but requires no additional equipment. The null appears as a reduction in hiss level at the headphone output.
NOTE: The built-in detector responds to the entire noise bandwidth (1–60 MHz), not to a specific frequency. This means the null is shallower than with a receiver-based detector because out-of-band noise continues even when the bridge is nulled at the frequency of interest. For best results with the built-in detector, use the AD8307 CYD bargraph in conjunction with headphone monitoring.
2-4.3 AD8307 LOGARITHMIC DETECTOR (CYD Display)
The AD8307 logarithmic amplifier covers −75 to +17 dBm with a slope of 25 mV/dB. Its output voltage is read by ESP32 ADC GPIO34 and displayed as a bargraph on the CYD screen. This provides a visual null indicator that is more accurate than headphone monitoring for fine null adjustments. The AD8307 output is calibrated in the CYD firmware to display approximately −20 to −55 dBm null detector reading, depending on noise source output level.
2-5. REACTANCE MEASUREMENT
2-5.1 The reactance arm (X_cal) consists of a switchable capacitor/ inductor network providing a calibrated ±200Ω range of reactance.
2-5.2 CAPACITIVE REACTANCE (XC, positive in this instrument’s convention):
XC = 1 / (2π × f × C) [Equation 2-3]
Where: f = frequency in Hz C = capacitance in farads XC = capacitive reactance in Ω (positive value)
The variable capacitor (12–230 pF, Jackson Bros. or equivalent air variable) in parallel with switched capacitor banks (25, 50, 100, 200 pF) provides a total capacitance range of approximately 12 to 605 pF.
At 7.15 MHz (40M band center), capacitance range gives: 12 pF: XC = 1857 Ω (exceeds 200Ω range, use large capacitance) 200 pF: XC = 111 Ω 605 pF: XC = 37 Ω
Since the instrument X range is ±200Ω, the operator selects the capacitor bank that brings the reactance into the 0–200Ω range before fine adjustment with the variable capacitor.
2-5.3 INDUCTIVE REACTANCE (XL, negative in this instrument’s convention):
XL = 2π × f × L [Equation 2-4]
Where: f = frequency in Hz L = inductance in henries XL = inductive reactance in Ω (displayed as negative)
Switched inductor banks (22, 10, 4.7, 2.2 μH) in parallel provide a total inductance range of approximately 1.5 to 22 μH. The DPDT XL/XC direction switch connects either the capacitor network or the inductor network into the X arm.
At 7.15 MHz (40M band center), inductance range gives: 22 μH: XL = 989 Ω (exceeds range) 4.7 μH: XL = 211 Ω (near range limit) 2.2 μH: XL = 99 Ω 1.5 μH: XL = 67 Ω
2-5.4 REACTANCE SIGN CONVENTION
In this instrument, the front panel XL/XC switch is labeled: XC (capacitive): X is POSITIVE, antenna is capacitive (shorter than resonant length) XL (inductive): X is NEGATIVE, antenna is inductive (longer than resonant length)
The CYD display and Smith chart follow this convention. On the Smith chart: XC (positive X) points are plotted BELOW the real axis. XL (negative X) points are plotted ABOVE the real axis.
NOTE: This convention is consistent with standard Smith chart orientation where inductive loads are in the upper hemisphere and capacitive loads are in the lower hemisphere.
2-6. SMITH CHART THEORY
2-6.1 The Smith chart is a graphical tool for displaying complex impedance normalized to a reference impedance Z0 (50Ω for this instrument). It maps the complex impedance plane to the unit disk of the complex reflection coefficient plane, allowing visual interpretation of antenna impedance and transmission line effects.
2-6.2 REFLECTION COEFFICIENT (GAMMA)
The reflection coefficient Γ at impedance Z with reference Z0 is:
Γ = (Z − Z0) / (Z + Z0) [Equation 2-5]
Where: Z = R + jX (complex impedance of unknown, Ω) Z0 = 50 Ω (reference impedance) Γ = complex reflection coefficient
In Cartesian form: Rn = R / Z0 (normalized resistance) Xn = X / Z0 (normalized reactance) D = (Rn + 1)² + Xn² Re(Γ) = (Rn² + Xn² − 1) / D [Equation 2-6] Im(Γ) = 2 × Xn / D [Equation 2-7]
2-6.3 SMITH CHART FEATURES
The CYD Smith chart displays the following reference features:
OUTER CIRCLE: The unit circle |Γ| = 1, representing purely reactive loads (R = 0). The left point (Γ = −1) is a SHORT CIRCUIT. The right point (Γ = +1) is an OPEN CIRCUIT.
REAL AXIS: Horizontal line through chart center, representing purely resistive loads (X = 0). The center point (Γ = 0) represents the perfect match: Z = Z0 = 50Ω, SWR = 1.0.
RESISTANCE CIRCLES (drawn in dark teal): Circles of constant normalized resistance r = R/Z0. Circles drawn for r = 0, 0.2, 0.5, 1.0, 2.0, 5.0. - r = 0: Left edge (purely reactive) - r = 1: Passes through center (50Ω circle) - r = 5: Small circle near right (high resistance)
REACTANCE ARCS (drawn in dark blue): Arcs of constant normalized reactance x = X/Z0. Arcs drawn for x = ±0.2, ±0.5, ±1.0, ±2.0, ±5.0. - Upper arcs: inductive (positive X) - Lower arcs: capacitive (negative X, positive in our XC convention)
2-6.4 SCREEN COORDINATE MAPPING
The CYD screen is 320 × 240 pixels in landscape mode. The Smith chart is rendered with: Center: (155, 145) pixels Radius: 110 pixels
Screen coordinate conversion: Screen_X = 155 + Re(Γ) × 110 [Equation 2-8] Screen_Y = 145 − Im(Γ) × 110 [Equation 2-9]
(Y is inverted because screen Y increases downward, but chart Im(Γ) increases upward.)
2-6.5 SWR CIRCLES
SWR is related to |Γ| by: ρ = |Γ| = √(Re(Γ)² + Im(Γ)²) SWR = (1 + ρ) / (1 − ρ) [Equation 2-10]
On the Smith chart, constant SWR appears as a circle centered on Γ = 0 (chart center) with radius ρ. The CYD displays SWR circles for SWR = 1.5, 2.0, and 3.0 as reference rings.
2-6.6 RETURN LOSS
Return loss (RL) in dB: RL = −20 × log10(ρ) [Equation 2-11]
SWR ρ RL (dB)
----- ----- -------
1.0:1 0.000 ∞ (perfect match)
1.1:1 0.048 26.4
1.2:1 0.091 20.8
1.5:1 0.200 14.0
2.0:1 0.333 9.5
3.0:1 0.500 6.0
∞:1 1.000 0.0 (total reflection)
================================================================================ CHAPTER 3 EQUIPMENT DESCRIPTION ================================================================================
3-1. NOISE GENERATOR ASSEMBLY
3-1.1 OVERVIEW
The noise generator (NG) produces the broadband RF noise signal that excites the bridge. Two designs are provided (NGZ and NGT); either may be installed. The output feeds the NOISE IN BNC connector (front panel) and also connects directly to the bridge T1 noise port when operating in self-contained mode.
3-1.2 NGZ — ZENER DIODE NOISE SOURCE
The circuit consists of the following functional blocks:
BIAS NETWORK: R1 (4.7 kΩ) Limits zener current to safe level D1 (1N4733A) Zener diode operated slightly above 5.1V breakdown, producing avalanche noise C1 (0.1 μF) DC blocking / RF bypass to noise tap C2 (1000 pF) RF coupling capacitor to MMIC input
MMIC AMPLIFIER (U1 = MAR-6SM): MAR-6SM Gain: 20 dB, NF: 2.7 dB, P1dB: +3 dBm R2 (130 Ω) Bias resistor for 9V operation I_bias = (9V − 5V) / 130Ω ≈ 31 mA (4V at device) C3 (1000 pF) RF bypass at drain/collector RFC1 (100 nH) RF choke at bias tap R3 (51 Ω) Output pad to 50Ω (provides reverse match) C4 (1000 pF) DC block at output
OUTPUT: SMA or BNC connector to bridge NOISE IN Level: −24 to −25 dBm broadband (1–30 MHz) Impedance: 50Ω
3-1.3 SUPPLY VOLTAGE
WARNING: The MAR-6SM operates from 5V bias voltage. At 18V supply (2× 9V batteries), a voltage regulator or a larger series bias resistor MUST be used. R2 value for 18V supply: R2 = (18V − 5V) / 31 mA = 419Ω → use 430Ω 1/4W. Calculate and verify bias voltage at U1 before applying power.
3-1.4 NGT — TRANSISTOR NOISE SOURCE
Q1 (2N3904) NPN transistor, reverse-biased B-E junction R4 (10 kΩ) Base current limit C5 (1000 pF) Output coupling to ERA-3SM amplifier U2 (ERA-3SM) Gain: 20 dB, NF: 3.0 dB, P1dB: +12 dBm
NOTE: The NGT noise source requires the full −9V rail (from the second 9V battery). For 9V single-supply operation, use NGZ only.
3-1.5 NOISE SOURCE ENABLE
GPIO 26 (DAC2) on the ESP32 controls the noise source ON/OFF via an NPN switch transistor (2N3904). When GPIO26 is HIGH (DAC output 3.3V), the transistor is ON and noise source bias is applied. When GPIO26 is LOW, the noise source is OFF. This allows the CYD firmware to gate the noise source during display updates to reduce RF interference with the display.
3-2. BRIDGE CIRCUIT ASSEMBLY
3-2.1 BRIDGE TOPOLOGY
The bridge circuit is the heart of the instrument. It implements the Wheatstone bridge adapted for RF impedance comparison.
ASCII SCHEMATIC:
+------------ NOISE IN (J3)
|
[T1-Primary]
/ \
[R_A 51Ω] [R_B 51Ω]
| |
[ANT Port J1] [R_cal + X_cal]
| |
+-------[T1-Det]------+
|
DET OUT (J4)
T1 TRANSFORMER (BN-43-202 binocular core): Trifilar winding, 6 turns, three windings in parallel. Each winding: ~2–3 μH at HF. Core material: Type 43 ferrite (good from 1–50 MHz). Winding colors: Red (noise port), White (ANT port), Blue (DET port).
3-2.2 FIXED ARMS
R_A, R_B: 51Ω ±1%, 1/4W metal film (low noise, low TC) These are the two fixed arms of the bridge. They establish the bridge center point and must be matched to each other within ±0.5% for minimum inherent imbalance.
NOTE: Use 51.1Ω (E96 series) or hand-select matched pair from 51Ω ±5% resistors using a DMM or bridge. Matching within 0.1Ω is preferred. Mismatch appears as a residual null offset that cannot be removed by R_cal adjustment.
3-2.3 RESISTANCE CALIBRATION (R_cal)
VR1: Bourns 3590S-2-201L, 200Ω, 10-turn cermet potentiometer (or equivalent: Vishay Spectrol 534, Beckman Industrial 72P) R5: 10Ω series resistor (sets R_cal minimum to 10Ω, not 0Ω)
The 10Ω minimum is by design: R = 0Ω would place the bridge point directly at the ANT terminal, producing a degenerate balance condition. In practice, antenna impedances below 10Ω are rare.
R_cal range: 10Ω (CW stop) to 210Ω (CCW stop) Displayed range: 0–200Ω (calibrated with R5 offset subtracted)
3-2.4 REACTANCE CALIBRATION (X_cal)
The X_cal network is switched by the XL/XC front-panel toggle:
XC MODE (Capacitive Reactance): CV1: Variable air capacitor, 12–230 pF (main tuning) C_banks: DIP switch or rotary switch: SW1-A: +25 pF SW1-B: +50 pF SW1-C: +100 pF SW1-D: +200 pF Total capacitance: 12 pF to 605 pF
Reactance at band centers:
Band f(MHz) Cmin=12pF Cmax=605pF
---- ------ ---------- ----------
160M 1.85 7,196Ω 142Ω
80M 3.75 3,552Ω 70Ω
40M 7.15 1,862Ω 37Ω
20M 14.175 939Ω 19Ω
10M 28.5 467Ω 9Ω
For XC in the 0–200Ω range, select the capacitor bank that
puts the required capacitance within the 12–230 pF range of
the variable capacitor.
XL MODE (Inductive Reactance): L_banks: Switched toroid inductors (T-37-6 or T-50-6 core): L1: 22 μH (160M band low XL) L2: 10 μH (80M–40M) L3: 4.7 μH (40M–20M) L4: 2.2 μH (20M–15M) Inductors may be paralleled to reach lower values.
Reactance at band centers:
Band f(MHz) L1=22μH L2=10μH L3=4.7μH L4=2.2μH
---- ------ ------- ------- -------- --------
160M 1.85 256Ω 116Ω 55Ω 26Ω
80M 3.75 518Ω 236Ω 111Ω 52Ω
40M 7.15 989Ω 449Ω 211Ω 99Ω
20M 14.175 1959Ω 890Ω 419Ω 196Ω
10M 28.5 (too high for range) 394Ω
3-2.5 TRANSFORMER T1 — TRIFILAR WINDING PROCEDURE
Core: BN-43-202 binocular (two-hole) ferrite core, Type 43 material Dimensions: 19 mm OD, 9.5 mm ID per hole, 13 mm long Permeability: μ_i = 850
Winding: 1. Cut three lengths of 26 AWG enameled wire, each 300 mm (12”). Mark one end of each with color marker: Wire A = RED (Noise port) Wire B = WHITE (ANT port) Wire C = BLUE (DET port)
2. Hold all three wires parallel. Pass all three together
through the first hole of the binocular core and back
through the second hole. This completes ONE turn (trifilar).
3. Continue threading for 6 complete turns total. Keep all
three wires parallel; do not cross or twist.
4. At each end, you will have the start and finish of each
winding (6 wire ends total on each side = 12 wire ends).
5. Trim and scrape insulation. Measure inductance of each
winding: should be 2–3 μH at 1 kHz. All three should
be within 5% of each other.
6. Connections:
Wire A START → Noise In (R10 coupling cap)
Wire A FINISH → GND
Wire B START → ANT port (J1 center pin)
Wire B FINISH → GND
Wire C START → DET port (J4 center pin)
Wire C FINISH → GND via series R_cal/X_cal network
CAUTION: The three windings must be IDENTICAL in length and winding direction. An error in winding count or direction will reduce null depth and produce incorrect readings.
3-3. NULL DETECTOR ASSEMBLY
3-3.1 OVERVIEW
Three null detector modes are available. All share the DET/RX BNC connector input. The selector switch (S2) routes the DET signal to the desired detector.
3-3.2 EXTERNAL RECEIVER MODE
In this mode, S2 routes the detector port directly to the DET/RX BNC on the front panel. The operator connects an external receiver.
No internal electronics are involved in this path. The DET/RX port presents approximately 50Ω input impedance from the bridge T1 detector winding impedance.
3-3.3 BUILT-IN AUDIO DETECTOR
U3 (ERA-3SM): 20 dB gain preamplifier ahead of detector Bias resistor R6: 62Ω for 5V (use 270Ω for 18V) Input: DET/RX port Output: BAT54A envelope detector
D2 (BAT54A): Schottky diode, envelope detector Followed by 10 kΩ load and 100 pF RF bypass
U4 (LM386): Low-voltage audio amplifier Gain set by C6 (10 μF, pins 1–8) = 200× Input: envelope detector output through R7 (10 kΩ) Output: Zobel network (10Ω + 0.047 μF), then VR2 VR2: 1 kΩ volume potentiometer J5: 3.5 mm headphone jack (front panel, PHONES)
3-3.4 AD8307 LOG DETECTOR (CYD Interface)
U5 (AD8307): Logarithmic detector, −75 to +17 dBm Frequency range: 1 MHz to 500 MHz Slope: 25 mV/dB Intercept: approximately −84 dBm Input impedance: 1 kΩ || 1.4 pF → match to 50Ω with 52.3Ω series resistor VOUT pin: 0 to 2.5V over dynamic range
Input matching: R8 (52.3Ω → use 51Ω ±1%): Series input match to 50Ω C7 (100 pF): RF bypass at AD8307 input
Output conditioning: R9 (1 kΩ): Current limit for ADC protection D3 (BZX84C3V3): 3.3V Zener clamp on ADC input line C8 (0.1 μF): Low-pass filter, reduces ADC aliasing noise
Connection: U5 VOUT → R9 → D3 → GPIO34 (ESP32 ADC1_CH6)
Calibration: At null: Vout = ~0.5V (bridge nulled = low signal at DET) No null: Vout = ~1.5–2.0V (bridge not nulled = high signal) ADC value: 0–4095, 12-bit, 3.3V reference Code relationship: lower ADC value = better null
3-4. DIGITAL READOUT ASSEMBLY (CYD)
3-4.1 HARDWARE
The CYD module is an ESP32-2432S028 development board: Processor: ESP32 dual-core 240 MHz, 520 KB SRAM, 4 MB Flash Display: ILI9341 2.8” TFT, 320 × 240 pixels, 16-bit color Touch: XPT2046 4-wire resistive touch Connector: Standard 38-pin ESP32 devkit pinout
CYD GPIO ASSIGNMENTS FOR THIS APPLICATION:
| GPIO | Function | Direction | Notes |
|---|---|---|---|
| 39 | R_cal ADC | Input | ADC1_CH3 (VP), R pot wiper |
| 36 | X_cal ADC | Input | ADC1_CH0 (VN), X pot wiper |
| 34 | AD8307 null | Input | ADC1_CH6, null depth indicator |
| 35 | Battery monitor | Input | ADC1_CH7, 1/3 voltage divider |
| 25 | X polarity switch | Input | HIGH=inductive, LOW=capacitive |
| 26 | Noise source EN | Output | DAC2, 0V=off, 3.3V=on |
| 21 | TFT backlight | Output | PWM via ledcWrite() |
| 4 | LED_R (debug) | Output | Active LOW |
| 13 | TFT MOSI | SPI | Built-in CYD |
| 14 | TFT CLK | SPI | Built-in CYD |
| 15 | TFT CS | SPI | Built-in CYD |
| 2 | TFT DC | GPIO | Built-in CYD |
| 12 | TFT RST | GPIO | Built-in CYD |
| 33 | Touch CS | GPIO | Built-in CYD (XPT2046) |
NOTE: GPIO12 is shared between TFT_RST and the Touch CS configuration. The CYD board routes this correctly internally. Do NOT add external connections to GPIO12.
3-4.2 ADC CONNECTIONS
All ADC inputs use ADC1 channels only. ADC2 is unavailable when WiFi is enabled. WiFi is not used in this application, but ADC1 is preferred to avoid conflicts.
R pot wiper → voltage divider protection: 10 kΩ series resistor between wiper and GPIO39 This limits current if pot wiper fails open and protects ADC
X pot wiper → same: 10 kΩ series to GPIO36
Battery monitor: 18V battery → 100 kΩ → junction → 47 kΩ → GND GPIO35 = 18V × 47 / (100 + 47) = 18V × 0.320 = 5.75V max That exceeds 3.3V! Adjust divider: Use 220 kΩ / 56 kΩ: Vout = 18 × 56/276 = 3.65V (borderline) RECOMMENDED: Use 330 kΩ / 56 kΩ: Vout = 18 × 56/386 = 2.61V (ADC reads battery, convert: V_batt = ADC_V × 386 / 56)
3-4.3 FIRMWARE SCREENS
The CYD firmware provides five operating screens, selectable via touch:
SCREEN 1 — MAIN READOUT (default) Large text display: R = XX.X Ω X = ±XX.X Ω (XC or XL label) |Z| = XX.X Ω Θ = ±XX.X° SWR = X.XX:1 RL = XX.X dB C = XXX pF or L = XXX nH (frequency-dependent) NULL bargraph (30 segments, AD8307 reading) Battery indicator (top right) Touch buttons (bottom): BAND− | BAND+ | HOLD | CAL | SMITH
SCREEN 2 — SMITH CHART Full Smith chart with resistance circles and reactance arcs Plotted point (current R, X) with 32-point trail history SWR reference circles at 1.5, 2.0, 3.0 Band label and R/X readout in corner Touch buttons: BACK | CLEAR | PLOT | HOLD
SCREEN 3 — BAND SELECT Grid of 10 band buttons (160M–6M) Selected band highlighted Shows band frequency when selected
SCREEN 4 — CALIBRATION Step-by-step calibration guide: Step 1: Connect SHORT standard, zero R/X offsets Step 2: Connect 50Ω load, verify R=50, X=0 Step 3: Connect 100Ω load, verify R=100, X=0 Step 4: Apply scale factors and save to EEPROM Touch: STEP+ | STEP− | APPLY | RESET | BACK
SCREEN 5 — HISTORY Table of last 10 measurements (band, R, X, SWR) Date/time from ESP32 RTC (set at upload, no GPS)
3-4.4 COMPUTED QUANTITIES
All derived quantities computed from R and X:
|Z| = √(R² + X²) [Equation 3-1]
θ = arctan(X / R) × (180/π) [Equation 3-2]
ρ = |Γ| (from Equations 2-6, 2-7) [Equation 3-3]
SWR = (1 + ρ) / (1 − ρ) (clamped 1–99) [Equation 3-4]
RL = −20 × log10(ρ) dB [Equation 3-5]
If X > 0 (capacitive): C = 1 / (2π × f_band × X) × 10¹² pF [Equation 3-6]
If X < 0 (inductive): L = (−X) / (2π × f_band) × 10⁹ nH [Equation 3-7]
Where f_band is the selected band center frequency in Hz.
3-5. POWER SUPPLY
3-5.1 The noise bridge operates from 18V DC derived from two 9V alkaline batteries (PP3/6F22 form factor) connected in series.
Battery type: PP3 alkaline (e.g., Duracell MN1604, Energizer 522) Quantity: 2 (series = 18V nominal) Capacity: 550–600 mAh (typical alkaline) Operating range: 16.5V (fresh) to 14V (end of life)
3-5.2 CURRENT CONSUMPTION
| Assembly | Current | 18V Power |
|---|---|---|
| Noise Gen (NGZ) | 35 mA | 0.63 W |
| Bridge/passives | 2 mA | 0.04 W |
| LM386 (active) | 8 mA | 0.14 W |
| AD8307 | 12 mA | 0.22 W |
| ERA-3SM (preamp) | 25 mA | 0.45 W |
| ESP32 (active) | 80–120 mA | 1.8 W |
| CYD TFT backlight | 80 mA 1 | .44 W |
| TOTAL (max) | ~362 mA | ~6.5 W |
Expected battery life: 550 mAh / 362 mA ≈ 1.5 hours at full load.
To extend battery life: a. Reduce TFT backlight (set GPIO21 PWM duty cycle to 50–60%). b. Disable noise source (GPIO26 LOW) when not making measurements. c. Use sleep mode between measurements. d. Increase duty cycle: expect 4–6 hours typical field use.
3-5.3 BATTERY COMPARTMENT
The battery compartment is located in the rear of the enclosure, accessible by removing the battery door (single thumb screw or snap-fit latch). Two PP3 batteries are installed with correct polarity (marked on compartment floor) and connected in series.
A 1-amp polyfuse (RXEF010 or equivalent) is installed in the positive supply line. The polyfuse provides automatic reset protection against battery reversal damage.
3-6. ENCLOSURE AND MECHANICAL
3-6.1 ENCLOSURE DIMENSIONS
Overall: 180 × 120 × 55 mm (body, excluding lid) Lid height: 15 mm (including O-ring skirt overlap) Wall thickness: 3.5 mm ASA plastic Print material: ASA (acrylonitrile styrene acrylate) - UV resistant (outdoor use) - Temperature resistant to +80°C - Chemical resistant (fuel, oil splash resistant)
3-6.2 FRONT PANEL (Y = 0 face)
| Connector | Position | Cutout | Purpose |
|---|---|---|---|
| J1 ANT | X=20mm | SO-239 | Antenna under test |
| J3 NOISE IN | X=55mm | BNC | External noise source |
| J4 DET/RX | X=90mm | BNC | Detector output / ext RX |
| J5 PHONES | X=130mm | 3.5mm | Headphone output |
3-6.3 LID (TOP FACE)
| Control | Position | Purpose |
|---|---|---|
| CYD Display | Centered | ILI9341 TFT readout and touch |
| VR1 (R pot) | X=30mm | R_cal 0–200Ω |
| VR3 (X pot) | X=80mm | X_cal magnitude |
| S_XC/XL | X=130mm | Reactance polarity (DPDT toggle) |
| S_PWR | X=155mm Y=25 | Power on/off (rocker) |
| S_NOISE | X=155mm Y=55 | Noise source on/off (rocker) |
3-6.4 O-RING SEAL
The lid seals to the body via an 80 × 3 mm standard O-ring seated in a groove on the underside of the lid. The groove is 3.5 mm wide × 1.5 mm deep. Use silicone grease (Dow Corning DC-4 or equivalent) on the O-ring before assembly. Do not use petroleum jelly on silicone O-rings.
================================================================================ CHAPTER 4 CONSTRUCTION ================================================================================
4-1. MATERIALS AND PARTS LIST
4-1.1 COMPLETE BILL OF MATERIALS
Ref Qty Description Value/Part# Source — — ———– ———– ——
NOISE GENERATOR (NGZ) D1 1 Zener diode 1N4733A, 5.1V/1W Mouser U1 1 MMIC amplifier MAR-6SM Mini-Circuits R1 1 Resistor, 1/4W metal film 4.7 kΩ ±1% R2 1 Resistor, 1/4W metal film 430 Ω ±5% (18V) R3 1 Resistor, 1/4W metal film 51 Ω ±1% C1 1 Capacitor, ceramic 0.1 μF, 50V C2 1 Capacitor, ceramic 1000 pF, 50V C3 1 Capacitor, ceramic 1000 pF, 50V C4 1 Capacitor, ceramic 1000 pF, 50V RFC1 1 RF choke 100 nH, 0207 axial Q_EN 1 NPN transistor (enable switch) 2N3904
BRIDGE CIRCUIT T1 1 Trifilar transformer core BN-43-202 Amidon T1-W 1 Enameled wire, 26 AWG ~1 meter, 3 colors R_A 1 Resistor, 1/4W metal film 51 Ω ±1% R_B 1 Resistor, 1/4W metal film 51 Ω ±1% (match R_A) R5 1 Resistor, 1/4W metal film 10 Ω ±1% VR1 1 Potentiometer, 10-turn cermet 200 Ω, Bourns 3590S Mouser CV1 1 Variable capacitor, air 12–230 pF W8NX/eBay C-SW 1 DIP switch, 4-position SPST Mouser C_A 1 Capacitor, ceramic 25 pF, 100V NPO C_B 1 Capacitor, ceramic 50 pF, 100V NPO C_C 1 Capacitor, ceramic 100 pF, 100V NPO C_D 1 Capacitor, ceramic 200 pF, 100V NPO L1 1 Toroid inductor 22 μH, T-50-6 core Amidon L2 1 Toroid inductor 10 μH, T-50-6 core L3 1 Toroid inductor 4.7 μH, T-37-6 core L4 1 Toroid inductor 2.2 μH, T-37-6 core S1 1 Toggle switch, DPDT CW Industries Mouser J1 1 SO-239 chassis connector UHF female Amphenol J3 1 BNC chassis connector 50Ω female Amphenol J4 1 BNC chassis connector 50Ω female Amphenol
NULL DETECTOR U3 1 MMIC amplifier, preamp ERA-3SM Mini-Circuits R6 1 Bias resistor 270 Ω ±5% (18V) D2 1 Schottky diode, detector BAT54A Mouser C6 1 Electrolytic capacitor 10 μF, 25V R7 1 Resistor 10 kΩ ±5% U4 1 Audio amplifier LM386N-4 Texas Instr. VR2 1 Potentiometer, linear taper 1 kΩ audio Mouser J5 1 Phone jack, 3.5 mm PJ-325 CUI C_Z1 1 Capacitor, ceramic 0.047 μF R_Z1 1 Resistor, 1/4W 10 Ω (Zobel) U5 1 Logarithmic amplifier AD8307AN Analog Dev. R8 1 Resistor 51 Ω ±1% R9 1 Resistor 1 kΩ ±5% D3 1 Zener diode, 3.3V BZX84C3V3 Mouser C7 1 Capacitor, ceramic 100 pF NPO C8 1 Capacitor, ceramic 0.1 μF
DIGITAL READOUT (CYD) U6 1 CYD dev board ESP32-2432S028 AliExpress R10 1 Resistor 10 kΩ (R ADC protect) R11 1 Resistor 10 kΩ (X ADC protect) R12 1 Resistor 330 kΩ (batt divider) R13 1 Resistor 56 kΩ (batt divider) S2 1 Toggle switch, SPDT XC/XL polarity Mouser
POWER SUPPLY BT1 2 Battery, 9V alkaline PP3 / 6F22 / MN1604 — F1 1 Polyfuse, 1A RXEF010 or MF-R110 Mouser SW_P 1 Rocker switch, DPST 15 mm panel Mouser SW_N 1 Rocker switch, SPST 15 mm panel Mouser BH1 2 Battery holder, 9V clip Mouser
ENCLOSURE ENC1 1 Enclosure body (3D print ASA) ENC2 1 Enclosure lid (3D print ASA) ENC3 1 Battery door (3D print ASA) OR1 1 O-ring, silicone 80 × 3 mm McMaster FT1 4 Rubber feet 3M SJ5012 or similar SCR1 6 Screw, M3 × 10 stainless lid bolts SCR2 4 Screw, M3 × 6 stainless CYD mounting INS1 4 Insert, M3 heat-set McMaster PCB1 1 PCB, main bridge NB-PCB-001 (gerbers) PCB2 1 PCB, CYD carrier NB-PCB-002 (gerbers)
HARDWARE/WIRING W1 1 Coax, RG-174 ~0.5 m, noise to bridge W2 1 Coax, RG-174 ~0.3 m, bridge to DET W3 – Hook-up wire, 24 AWG Various colors, ~2 m
4-2. PCB FABRICATION
4-2.1 The main bridge PCB (NB-PCB-001) should be fabricated from FR-4 with the following specifications:
Board material: FR-4, 1.6 mm thickness Copper weight: 1 oz (35 μm) both sides Finish: HASL-LF or ENIG Solder mask: Both sides Silkscreen: Top side Minimum trace: 0.25 mm (10 mil) Minimum space: 0.25 mm (10 mil) Board size: 80 mm × 60 mm (approximate)
4-2.2 CRITICAL PCB LAYOUT RULES
The bridge components (T1, R_A, R_B, R_cal, X_cal) form a sensitive RF circuit. Route all bridge connections as SHORT as possible. Long traces add inductive parasitics that degrade null depth and introduce frequency-dependent errors.
Place T1 at the center of the bridge area with its three winding connections going directly to the three bridge nodes. Do not route T1 connections through vias if avoidable.
Provide a solid ground plane on the bottom layer. Connect all ground points to the plane with short vias or direct contact.
Keep noise generator circuitry physically separated from the detector circuitry. Cross-coupling between noise out and detector in creates a residual null floor that cannot be calibrated out.
Place all SMD bypass capacitors (100 nF) directly at each IC power supply pin, with the shortest possible trace to the ground plane.
The AD8307 input is sensitive to PCB contamination. Use a clean flux residue remover after soldering the AD8307 area. Flux residue can create a conductive path that degrades HF response.
4-3. TRANSFORMER WINDING (T1)
Follow the procedure in Section 3-2.5. Additional construction notes:
4-3.1 WIRE SELECTION
Use 26 AWG (0.4 mm) enameled (magnet) wire. Thinner wire (28–30 AWG) is acceptable but more fragile. The three windings must be identical; cut all three wires to the same length (300 mm) before beginning.
4-3.2 HANDLING THE BINOCULAR CORE
The BN-43-202 ferrite core is brittle. Do not drop it on a hard surface. Ferrite chips from impact damage on the winding area will cause transformer nonlinearity.
Wrap the core with one layer of Teflon (PTFE) plumber’s tape before winding to protect the wire insulation from core edges.
4-3.3 TURN COUNT VERIFICATION
After winding, verify the turn count by measuring inductance: Target: 2–3 μH per winding at 1 kHz. Use an LCR meter or impedance bridge. If inductance is out of range, rewinding is required.
Expected inductance formula: L ≈ N² × A_L A_L (BN-43-202) ≈ 3,400 nH per turn² at 1 kHz 6 turns: L ≈ 36 × 3,400 nH = 122,400 nH ≈ 122 μH
NOTE: The above estimate is for a single winding without coupling. Mutual inductance between the trifilar windings modifies this. Typical measured value will be 2–5 μH per winding in the trifilar configuration at RF frequencies due to distributed self-resonance and leakage flux. A working transformer measures 2–4 μH per winding at 1 MHz; this is within spec.
4-3.4 CONTINUITY CHECK
Before installation, verify with a DMM: a. Each winding is continuous end-to-end (< 2 Ω). b. No shorts between windings (should read > 1 MΩ). c. No shorts from any winding to ferrite core (if core is conductive: some ferrites are slightly conductive at low voltage; verify no leakage at 50V if available).
4-4. NOISE GENERATOR ASSEMBLY
4-4.1 Assemble the NGZ noise source on a small section of PCB or Manhattan-style on a copper-clad board:
Step 1: Install bias resistor R1 (4.7 kΩ) and zener D1 (1N4733A). Verify D1 orientation: cathode (banded end) to +18V rail.
Step 2: Install coupling capacitors C1–C4 (0.1 μF and 1000 pF). Ceramic capacitors; orientation does not matter.
Step 3: Install RFC1 (100 nH choke). Keep lead length short.
Step 4: Install MAR-6SM MMIC (U1). Note orientation: Pin 1 = IN (tab toward input). SOT-89 package. The MMIC is static-sensitive. Use ESD precautions.
Step 5: Install bias resistor R2 (430 Ω for 18V supply).
Step 6: Install output resistor R3 (51 Ω).
Step 7: Install noise source enable transistor Q_EN (2N3904). Base → GPIO26 (via 1 kΩ series R), Emitter → GND, Collector → noise generator +18V rail.
Step 8: Apply power (18V) and measure voltage at U1 bias pin. Should read 4.5V–5.5V. If not, recheck R2 value.
Step 9: Verify noise output on spectrum analyzer or by connecting an external receiver: noise should be audible as broadband hiss at any frequency from 1–30 MHz.
4-5. BRIDGE CIRCUIT ASSEMBLY
4-5.1 Assemble in this order to minimize rework:
Step 1: Install and verify T1 (per Section 4-3).
Step 2: Install fixed resistors R_A and R_B (matched 51 Ω pair). Measure each with DMM before soldering; select matched pair within ±0.2 Ω of each other.
Step 3: Install VR1 (200 Ω 10-turn cermet). Mount with shaft perpendicular to PCB top surface for panel coupling.
Step 4: Install R5 (10 Ω) in series with VR1 wiper output.
Step 5: Mount CV1 (air variable capacitor) on PCB with standoffs. Connect rotor to circuit ground, stator to X_cal node. CAUTION: Air variable capacitors have a maximum voltage rating; keep RF voltage across CV1 below 100V RMS at the highest power levels.
Step 6: Install switched capacitor banks (C_A through C_D) with DIP switch SW-C.
Step 7: Wind and install toroid inductors L1–L4: L1 (22 μH): T-50-6 core, approximately 47 turns #28 AWG L2 (10 μH): T-50-6 core, approximately 31 turns #28 AWG L3 (4.7 μH): T-37-6 core, approximately 21 turns #28 AWG L4 (2.2 μH): T-37-6 core, approximately 15 turns #28 AWG Verify inductance after winding; adjust turns ±1 as needed.
Step 8: Install DPDT toggle switch S1 (XL/XC direction).
Step 9: Install SMA/BNC connectors J1 (ANT), J3, J4. Use insulated connectors mounted directly to PCB edge or via short RG-174 coax pigtails (<50 mm) to chassis connectors.
4-5.2 BRIDGE WIRING SUMMARY
T1 Winding A (RED): → R10 (coupling cap) → Noise Gen output
T1 Winding B (WHT): → J1 center (ANT port), shield to GND
T1 Winding C (BLU): → R_cal/X_cal network, other end to GND
R_A: Between T1-A node and T1-B node (ANT side)
R_B: Between T1-A node and T1-C node (R_cal side)
R_cal (VR1+R5): Between T1-C node and GND
X_cal (CV1/C_banks/L_banks/S1): Parallel with R_cal,
switched in by XL/XC switch
4-6. NULL DETECTOR ASSEMBLY
Step 1: Install ERA-3SM (U3) preamplifier. Bias resistor R6: 270 Ω for 18V supply. Verify bias current: ~25 mA (1V drop across 39Ω internal resistor = approximately correct bias point).
Step 2: Install BAT54A detector diode (D2). Load resistor: 10 kΩ. RF bypass: 100 pF ceramic.
Step 3: Install LM386 (U4) audio amplifier. Use DIP-8 socket to facilitate replacement. Add 10 μF capacitor (C6) between pins 1 and 8 for 200× gain setting. Decouple pin 6 (Vs) with 100 μF + 0.1 μF to GND.
Step 4: Install Zobel network: 10 Ω + 0.047 μF in series from LM386 output (pin 5) to GND.
Step 5: Install volume pot VR2 (1 kΩ) and headphone jack J5.
Step 6: Install AD8307 (U5) log detector. CAUTION: AD8307 is available in DIP-8 (AD8307AN) and SOIC-8 (AD8307AR). The DIP package is easier for hand assembly; use a socket. Input match: 51 Ω series (R8) to INHI pin. Bypass INLO to GND with 100 pF (C7). Bypass VS pin with 0.1 μF ceramic (C_VS) to GND. Connect VOUT through 1 kΩ (R9) and 3.3V Zener (D3) to GPIO34. Verify: Apply known RF signal (e.g., −30 dBm at 10 MHz) to AD8307 input. Measure VOUT with DMM. Should read approximately: V = (Pin_dBm − (−84 dBm)) × 25 mV/dB V = (−30 − (−84)) × 0.025 = 54 × 0.025 = 1.35V If reading is within ±0.2V, AD8307 is functioning.
4-7. DIGITAL READOUT ASSEMBLY
Step 1: Program the ESP32 BEFORE mounting in the enclosure. Use Arduino IDE 2.x with ESP32 board package 3.x. Required libraries: TFT_eSPI (by Bodmer, v2.5.x or later) XPT2046_Touchscreen (Paul Stoffregen) Wire (built-in) EEPROM (built-in for ESP32) Configure TFT_eSPI User_Setup.h for CYD: #define ILI9341_DRIVER #define TFT_CS 15 #define TFT_DC 2 #define TFT_RST 12 #define TFT_MOSI 13 #define TFT_SCLK 14 #define TFT_MISO -1 #define TOUCH_CS 33 #define SPI_FREQUENCY 40000000 #define SPI_TOUCH_FREQUENCY 2500000
Step 2: Flash firmware (noise_bridge_cyd.ino) and smith_chart.h. Verify all 5 screens appear on display. Verify touch calibration is possible on screen 4.
Step 3: Wire ADC inputs and control GPIOs per Section 3-4.1.
Step 4: Mount CYD board into carrier PCB (NB-PCB-002) using 4× M3 × 6 mm screws and heat-set inserts. The display must align precisely with the lid window cutout (65 × 48 mm clear aperture in the lid).
Step 5: Install TFT lens (optional: 2.8-inch replacement touchscreen glass or acrylic protective lens to protect display from field damage).
4-8. ENCLOSURE PREPARATION
4-8.1 3D PRINT REQUIREMENTS
Files: enclosure_noise_bridge.scad → STL front_panel.scad → STL (lid label plate, dial scales)
Material: ASA filament (preferred for field use) PETG (acceptable for home/lab use) PLA (dry indoor use only; will warp in hot car)
Slicer settings: Layer height: 0.2 mm Walls: 4 perimeters minimum Infill: 35% gyroid Supports: Minimal (lid overhang only) Temperature: ASA: 240°C nozzle / 100°C bed Enclosure must be printed as two pieces (body + lid) due to bed height limit
Print time (approximate): Body: 8–12 hours Lid: 6–8 hours
4-8.2 POST-PRINT FINISHING
Step 1: Remove supports. Clean out any stringing.
Step 2: Install M3 heat-set inserts in lid bolt holes: 6 inserts in body top rim (lid bolts) 4 inserts in CYD mounting holes in lid interior
Step 3: Tap M3 threads in PCB boss holes (or use self-tapping M3 screws in printed bosses).
Step 4: Install rubber feet (3M SJ5012) in bottom corner recesses.
Step 5: Test-fit O-ring in lid groove. Apply thin film of silicone grease. O-ring should compress ~25% when lid bolts are tightened to approximately 0.5 N·m.
Step 6: Drill or ream connector holes if needed (3D print tolerances may be ±0.5 mm). Use stepped drill bit for SO-239 (21 mm), BNC (12 mm), and headphone jack (7 mm).
4-8.3 CONNECTOR INSTALLATION
WARNING: Tighten connector hardware only to the manufacturer’s recommended torque. Over-tightening will crack the ASA enclosure around connector holes. Use a washer to distribute clamping load.
J1 (SO-239): Mount with 4× #4-40 screws or single nut (if threaded body type). Apply lock washer. Torque: 0.8 N·m max. J3, J4 (BNC): Single hex nut. Torque: 0.8 N·m max. J5 (3.5 mm): Snap-fit or nut mount per specific jack type. S1 (DPDT): Panel thread, hex nut. Torque: 0.5 N·m max. S_PWR, S_N: Rocker switches snap into rect cutout. No torque required; verify snap-fit retention. VR1, VR3: Thread pot shaft through lid hole; secure with hex nut (provided with 3590S pots). Attach knob with set screw or press fit. Mount dial scale plate (from front_panel.scad) under knob with adhesive.
4-9. FINAL INTEGRATION
Step 1: Mount main bridge PCB (NB-PCB-001) in body on PCB bosses. Connect J1/J3/J4 chassis connectors to PCB with short RG-174 coax pigtails. Keep pigtails < 50 mm.
Step 2: Connect VR1 (R pot) wiper and ends to PCB R_cal circuit. Route wires through grommet or hole in lid-to-body bulkhead.
Step 3: Connect VR3 (X pot) similarly.
Step 4: Connect S1 (XL/XC switch) to X_cal network.
Step 5: Connect battery holder wires to power switch S_PWR and polyfuse F1. Install batteries last (after all wiring complete and verified).
Step 6: Mount CYD carrier PCB (NB-PCB-002) in lid interior using heat-set inserts and M3 screws.
Step 7: Connect CYD GPIO wires through cable routing channel in lid interior. Keep RF-bearing wires (AD8307 output, noise source) away from CYD data lines. Use separate wire bundles.
Step 8: Test all functions with batteries installed but lid open: a. Power on: CYD displays Main screen. b. Touch BAND+: changes band. c. Rotate R pot: R reading changes on CYD. d. Rotate X pot: X reading changes on CYD. e. Toggle XL/XC switch: X sign changes on CYD. f. Connect external receiver to DET/RX; verify broadband noise audible. g. Connect a short to ANT port; rotate R pot to minimum; should approach null at low R setting. h. Connect a 50Ω dummy load to ANT port; adjust R pot to mid-range (~50Ω marking); null should improve.
Step 9: Close lid. Hand-tighten all 6 lid bolts evenly in star pattern.
Step 10: Perform complete calibration per Chapter 5.
================================================================================ CHAPTER 5 CALIBRATION PROCEDURES ================================================================================
5-1. CALIBRATION OVERVIEW
5-1.1 Calibration establishes the accuracy relationship between: a. The R pot mechanical position and the actual resistance it presents to the bridge. b. The X pot / capacitor bank position and the actual reactance. c. The CYD ADC readings and the actual R and X values.
5-1.2 Calibration is performed using a set of calibration STANDARDS — known impedance references. The minimum required set:
SHORT: 0 + j0 Ω BNC short-circuit plug OPEN: ∞ + j∞ Ω BNC open connector 50Ω: 50 + j0 Ω BNC terminator, ±1% (e.g., Pomona BNC-T) 100Ω: 100 + j0 Ω Two 200Ω ±1% resistors in parallel 200Ω: 200 + j0 Ω Single 200Ω ±1% resistor (VNA cal std)
These plugs should be measured on a calibrated NanoVNA or impedance analyzer before use. BNC terminator stubs are available from Pomona Electronics, SML, or fabricated from precision metal-film resistors in a BNC plug shell.
5-1.3 EQUIPMENT REQUIRED
External receiver with 50Ω input and AM/SSB capability, tunable from 1–30 MHz (e.g., SDR dongle + SDRSharp, or any communications receiver). OR Headphones for built-in audio null detection.
Calibration standards (see 5-1.2).
NanoVNA or precision DMM (for verifying standard values).
Computer with Arduino IDE (for EEPROM calibration save).
5-1.4 FREQUENCY SELECTION FOR CALIBRATION
Calibrate at the center frequency of the primary band of interest. Recommended calibration frequency: 7.15 MHz (40M band center). This frequency is in the middle of the instrument’s frequency range and provides well-behaved transformer characteristics.
Repeat calibration at a second frequency (14.175 MHz) to characterize frequency-dependent errors.
5-2. TEST EQUIPMENT REQUIRED
| Item | Description | Specification |
|---|---|---|
| 1 | External receiver | 1–30 MHz, AM/SSB |
| 2 | Set of calibration standards | SHORT, 50Ω, 100Ω, 200Ω |
| 3 | NanoVNA (optional verify) | 50 kHz–300 MHz |
| 4 | DMM with precision resistor | 0.1% or better |
| 5 | Headphones, 32–600 Ω | Standard 3.5 mm plug |
5-3. CALIBRATION STANDARDS PREPARATION
5-3.1 FABRICATING THE SHORT STANDARD
Materials: - BNC male plug (RG-58 crimp or solder type) - Bare copper wire, ~25 AWG
Solder the copper wire directly across the center pin and body of the BNC plug. The short must be at the BNC mating plane, not at the end of a length of cable. Excess wire length adds inductive reactance at HF.
Verify with DMM: <0.1 Ω from center pin to shell. Verify with NanoVNA at 14 MHz: |Z| <1 Ω preferred.
5-3.2 FABRICATING THE 50Ω STANDARD
Use a precision 50Ω BNC terminator plug. Commercial terminators (Pomona 4287, Pasternack PE6016) are suitable. Alternatively: - Solder one 50Ω ±1% resistor (Vishay MRS25) between BNC center pin and shell. Keep leads as short as possible. - Verify at 14 MHz with NanoVNA: R > 49 Ω, |X| < 2 Ω.
5-3.3 FABRICATING THE 100Ω STANDARD
Solder two 200Ω ±1% resistors in parallel in BNC plug. Result: 100Ω ±1%. Verify on NanoVNA: R > 99 Ω, |X| < 3 Ω.
5-3.4 FABRICATING THE 200Ω STANDARD
Solder one 200Ω ±1% resistor in BNC plug. Verify on NanoVNA: R > 198 Ω, |X| < 5 Ω.
5-4. RESISTANCE CALIBRATION (R-AXIS)
5-4.1 PURPOSE
This procedure establishes the relationship between VR1 (R pot) angular position and the bridge R value (ohms) it presents to the circuit. It also calibrates the CYD ADC offset and scale.
5-4.2 SETUP
Step 1: Power on instrument. External receiver connected to DET/RX. Receiver tuned to 7.15 MHz, SSB or CW mode, RF gain maximum.
Step 2: Set X_cal to zero: place XL/XC switch in XC position. Rotate CV1 to minimum capacitance (fully open plates). Ensure all capacitor bank switches are OFF. This minimizes X contribution to the balance condition.
5-4.3 SHORT STANDARD CALIBRATION (R = 0 Reference)
Step 1: Connect SHORT standard to ANT port (J1).
Step 2: Rotate VR1 (R pot) counterclockwise to minimum stop. This corresponds to R_cal = R5 = 10 Ω minimum.
Step 3: Listen for null on external receiver. The null is a reduction in the background hiss. Adjust VR1 slightly to find the null minimum.
Step 4: Record VR1 position (turn count from minimum stop): Turns to null = ___________ ADC reading on CYD calibration screen (raw) = ___________ Target R for short = 0 Ω (actual ~10 Ω with R5 offset)
Step 5: If CYD reads > 15 Ω for the short, adjust R_OFFSET in firmware calibration screen to correct.
5-4.4 50Ω STANDARD CALIBRATION
Step 1: Connect 50Ω standard to ANT port.
Step 2: Rotate VR1 to approximate midpoint (5 turns from stop).
Step 3: Adjust VR1 for deepest null on receiver. Fine-adjust for minimum audio level.
Step 4: Read CYD display: R = ___________ Expected: 50 Ω ± 3 Ω
Step 5: If CYD reads high (e.g., 57 Ω), decrease R_SCALE. If CYD reads low (e.g., 43 Ω), increase R_SCALE. Adjustment formula: NEW_R_SCALE = OLD_R_SCALE × (50 / CYD_reading) Apply via CYD calibration screen.
Step 6: Repeat null-find and re-read CYD. Iterate until CYD reads 50 ± 2 Ω with 50Ω standard connected.
5-4.5 100Ω AND 200Ω STANDARD VERIFICATION
Step 1: Connect 100Ω standard. Null VR1. CYD should read 100 ± 5 Ω. Record: ___________
Step 2: Connect 200Ω standard. Null VR1. CYD should read 200 ± 10 Ω. Record: ___________
Step 3: If readings are accurate (within tolerance) for all three points, R calibration is complete. If linearity error exists (accurate at 50Ω but off at 200Ω), the pot or its bias circuit has a nonlinearity. Investigate before proceeding.
5-4.6 SAVE R CALIBRATION TO EEPROM
On CYD calibration screen: Step 1: Verify R_OFFSET and R_SCALE values are correct. Step 2: Press SAVE to write to EEPROM. Step 3: Power cycle the instrument. Verify CYD reads correct values on power-up (calibration is retained).
5-5. REACTANCE CALIBRATION (X-AXIS)
5-5.1 PURPOSE
This procedure calibrates the XC (capacitive) and XL (inductive) reactance readings. It characterizes the parasitic resistance of the reactance network at the calibration frequency.
5-5.2 CAPACITIVE REACTANCE CALIBRATION
Step 1: Connect 50Ω standard to ANT port. Null R_cal to read R = 50 Ω (see step 5-4.4).
Step 2: Now introduce a capacitive reactance by temporarily substituting a known capacitor at the ANT port: Use a BNC-T adapter: 50Ω standard in series with a known capacitor (e.g., 100 pF, ±1% NPO/C0G type) or an LC network of known values.
Alternative (preferred): Use a NanoVNA to measure a calibration antenna or network, then compare noise bridge readings to NanoVNA readings.
Step 3: Set X_cal to cancel the reactance of the reference: Select capacitor bank to appropriate range. Adjust CV1 until null deepens. Read CYD X display. Compare to expected XC.
Step 4: Adjust X_OFFSET and X_SCALE in CYD calibration to match expected values.
Step 5: Repeat for XL (inductive): connect a known inductor (e.g., 10 μH ±5%, resonance well above test frequency) in the ANT circuit and match.
5-5.3 X POLARITY VERIFICATION
Step 1: Connect a known capacitive load (capacitor > 100 pF at the test frequency). The CYD should display POSITIVE X when the XC/XL switch is in XC position and correctly nulled. Positive X = capacitive = XC convention.
Step 2: Connect a known inductive load. CYD should display NEGATIVE X when nulled in XL position.
Step 3: If signs are reversed, either reverse the GPIO25 polarity logic in firmware (change HIGH/LOW interpretation) or physically swap the XL/XC switch connections.
5-5.4 X CALIBRATION AT MULTIPLE FREQUENCIES
Because the X_cal network is frequency-dependent (XC = 1/ωC, XL = ωL), the calibration is strictly correct only at the calibration frequency. At other frequencies, apply the correction:
X_corrected = X_displayed × (f_cal / f_actual) [Equation 5-1]
NOTE: The CYD firmware implements this correction automatically when the band is selected. The firmware stores X readings as capacitor/inductor values (F or H) internally and recomputes X at the selected band frequency. This is accurate as long as the component values are correct; verify by spot-checking at multiple bands.
5-6. NULL DEPTH VERIFICATION
5-6.1 The null depth determines the measurement accuracy of the bridge. A deeper null allows finer R and X resolution.
5-6.2 MINIMUM ACCEPTABLE NULL DEPTH: 20 dB
This means the signal at the DET port at null should be at least 20 dB below the signal when the bridge is deliberately imbalanced (e.g., with a 50Ω standard and R_cal at 0Ω).
5-6.3 PROCEDURE
Step 1: Connect 50Ω standard to ANT port. Step 2: Set R_cal to null (approximately 50Ω position). Set X_cal to null (minimum reactance). Step 3: Note AD8307 reading on CYD null bargraph at null: NULL_min = __________ dBm (approximately)
Step 4: Rotate R_cal to full CCW (0Ω position) to intentionally imbalance the bridge. NULL_off = __________ dBm
Step 5: Null depth = NULL_off − NULL_min = __________ dB
ACCEPT: ≥20 dB null depth. REJECT: <20 dB — investigate transformer T1 winding, component placement, grounding, and stray coupling.
5-7. CYD DIGITAL READOUT CALIBRATION
5-7.1 The CYD reads the R and X pot wipers via 12-bit ADC (0–4095 counts, 0–3.3V reference). Calibration maps ADC counts to Ω.
5-7.2 ADC LINEARITY VERIFICATION
Step 1: On CYD calibration screen, select RAW ADC mode. Step 2: Rotate R pot from minimum to maximum (10 full turns). Verify ADC reading increases smoothly from near 0 to near 4095 (approximately). Actual max: ~4000 at 3.3V. Step 3: Check for any discontinuities or jumps. A healthy pot with clean wiper shows smooth ADC increase. Dirty pots show erratic jumps; see Section 8-2 for cleaning procedure.
5-7.3 CALIBRATION CONSTANTS STORED IN EEPROM
| Variable | Default | Units | Description |
|---|---|---|---|
| r_offset | 0 | Ω | R zero offset correction |
| r_scale | 1.000 | — | R scale multiplier |
| x_offset | 0 | Ω | X zero offset correction |
| x_scale | 1.000 | — | X scale multiplier |
| touch_cal[5] | factory | — | Touch screen calibration array |
| cal_valid | 0xA5 | byte | Magic byte to verify cal saved |
CAUTION: If EEPROM address 0 does not read 0xA5 on power-up, the firmware uses default values (uncalibrated). Always verify that SAVE was successful by power-cycling and re-checking values.
================================================================================ CHAPTER 6 OPERATING PROCEDURES ================================================================================
6-1. PREPARATION FOR USE
6-1.1 PRE-OPERATION CHECKLIST
[ ] Batteries installed and charged (verify >15V on CYD battery indicator, or measure with DMM) [ ] Antenna under test connected to ANT (J1) port [ ] External receiver connected to DET/RX (J4) if using external null detection, OR headphones to PHONES (J5) [ ] Power switch ON: CYD powers up, Main screen displays [ ] Select correct band: press BAND+ or BAND− on touch screen to select the operating frequency of the antenna under test [ ] Noise source switch ON (S_NOISE) [ ] Verify noise audible on receiver or headphones
WARNING: DO NOT connect a transmitter output to the ANT port. This instrument is a passive bridge and will be destroyed by transmitter RF power. Disconnect all transmitters from the antenna system before connecting the noise bridge.
6-1.2 EXTERNAL RECEIVER SETUP
Set receiver to: Mode: SSB (USB or LSB; either is acceptable) or CW Bandwidth: Narrowest available (500 Hz CW preferred for maximum null depth discrimination) Frequency: Exact desired measurement frequency AGC: OFF (manual RF gain preferred) RF gain: Maximum initially; reduce if receiver overloads
NOTE: The noise source produces broadband noise. The receiver will overload if the antenna is close to the noise source output level. Use a 10–20 dB attenuator ahead of the receiver if the S-meter reads more than S9+10.
6-1.3 INITIAL SETTINGS
VR1 (R pot): Rotate to approximate expected R value. Most antennas measure between 10 and 150 Ω. Set to midpoint (5 turns, ~100 Ω) if unknown.
X_cal: Set XL/XC switch to XC (most common case for non-resonant antennas off-frequency). Set all capacitor bank switches OFF. Rotate CV1 to midpoint.
6-2. BRIDGE BALANCE PROCEDURE (MANUAL)
This is the fundamental measurement procedure. Master this technique before relying on the CYD digital readout.
6-2.1 THE ITERATIVE NULL PROCEDURE
The bridge is balanced (nulled) by alternately adjusting R_cal and X_cal until the signal at the null detector reaches its minimum. This is an iterative process.
STEP 1: COARSE R ADJUSTMENT
Slowly rotate VR1 (R pot) from minimum to maximum stop while monitoring the null detector output. Listen for a reduction in noise level (headphones) or watch the CYD null bargraph.
Find the R pot position where the noise level is lowest. This is the coarse R null position.
NOTE: At this point you may hear a broad reduction in noise. This coarse null may be 5–10 dB below the no-null level. It will sharpen significantly after X adjustment.
STEP 2: COARSE X ADJUSTMENT
With R pot held at the coarse null position:
For XC mode: a. Adjust CV1 to find minimum detector reading. b. If CV1 is at maximum capacitance (fully meshed) and the null is still improving, engage the next larger capacitor bank switch (SW1-A, +25 pF; then SW1-B, +50 pF, etc.) until the null begins to worsen, then back off one switch.
For XL mode: a. Select appropriate inductor bank for the band. b. Adjust until minimum found.
NOTE: If switching between XC and XL positions shows that the null is better in XC than XL, the antenna is capacitive (shorter than resonant or shortened loaded antenna). If XL gives a better null, the antenna is inductive (longer than resonant).
STEP 3: FINE R ADJUSTMENT
With X_cal at the coarse null position, return to VR1 and fine-adjust for a deeper null. The null will be sharper now that X is approximately correct.
The null dip at this step should be 15–25 dB below the off- null noise level. Adjust VR1 in very small increments.
STEP 4: FINE X ADJUSTMENT
With R_cal at the fine null position, fine-adjust CV1 (or the inductor bank switch if the null is very close to a switch boundary) for the deepest null.
CAUTION: The final null is very sharp. Small movements of CV1 (a few degrees of rotation) will significantly affect the null depth. Use slow, deliberate movements.
STEP 5: VERIFY FINAL NULL
The deepest achievable null has been reached when additional adjustment in either direction only worsens the null. At this point:
- Read R from VR1 dial (or CYD R display).
- Read |X| from CV1 position / capacitor bank setting (or CYD X display).
- Note XC or XL switch position for sign.
The antenna impedance at the measurement frequency is: Z = R + jX (where X is positive for XC, negative for XL)
6-2.2 TYPICAL ANTENNA READINGS
| Antenna type | Expected R | Expected X |
|---|---|---|
| Dipole at resonance | 60–80 Ω | ~0 Ω |
| Dipole shorter than resonant | 30–60 Ω | +50 to +200 Ω (XC) |
| Dipole longer than resonant | 30–60 Ω | −50 to −200 Ω (XL) |
| Vertical at resonance | 20–50 Ω | ~0 Ω |
| End-fed halfwave (EFHW) | 1–5 kΩ (OOB*) | varies |
| Multi-band trap antenna | 40–80 Ω at trap f | ~0 Ω at trap f |
| Beam (Yagi) fed | 20–100 Ω | ±0 to ±50 Ω |
| Folded dipole | 280–320 Ω | ~0 Ω at resonance |
- End-fed halfwave antennas have impedance far outside this instrument’s 200Ω range at fundamental frequency. Use a 1:49 or 1:64 UNUN balun between the antenna and the instrument to bring impedance within measurement range.
6-2.3 ITERATING FOR DIFFICULT NULLS
Some antenna impedances are difficult to null due to: a. Complex resonances in trap antennas b. High SWR (|Z| far from 50Ω) c. Antenna physically close to ground (low impedance, lossy) d. Feedline acting as part of the antenna system
If a deep null cannot be achieved: Step 1: Try inserting a 4:1 or 1:1 balun between instrument and feedline. This may resolve common-mode issues. Step 2: Verify antenna is truly isolated from the instrument (check that coax shield currents are not coupling noise bridge output back to the detector port). Step 3: Try measuring at a slightly different frequency where the antenna impedance may be closer to the instrument range.
6-3. BRIDGE BALANCE PROCEDURE (CYD ASSISTED)
6-3.1 The CYD digital readout provides real-time R, X, and null depth display. The null procedure is the same as Section 6-2 but the operator watches the screen instead of listening.
6-3.2 CYD NULL BARGRAPH
The null bargraph displays the AD8307 log detector output as a 30-segment bar. Segments light up from left (deep null, low signal) to right (no null, high signal).
At perfect null: 5–10 segments lit (left-most) No null: 25–30 segments lit Good null (>20 dB): <8 segments lit
6-3.3 SMITH CHART ASSISTED BALANCING
Activate Screen 2 (SMITH) during measurement. The plotted point shows the current R, X reading. As you approach the null: a. The plotted point moves on the Smith chart. b. When the null is deep, the plotted point is stable. c. When the null is shallow, the plotted point wanders.
Use the Smith chart to identify whether the antenna is: - Near the center: Good match (Z ≈ 50Ω) - Left of center: Resistive < 50Ω - Right of center: Resistive > 50Ω - Upper hemisphere: Inductive (XL) - Lower hemisphere: Capacitive (XC)
6-3.4 TOUCH BUTTONS IN CYD OPERATION
HOLD: Freezes the current R, X display. Useful when the pot is being read physically and the display is updating faster than can be read.
PLOT: Stores the current R, X point to the trail history on the Smith chart.
CAL: Enters calibration screen.
BAND+/−: Changes the selected band. The L/C computed value updates immediately.
6-4. SMITH CHART PLOTTING (MANUAL)
6-4.1 PURPOSE
Manual Smith chart plotting provides a permanent graphical record of antenna impedance. It is useful when the CYD is not available or when a complete impedance sweep is required across multiple frequencies.
6-4.2 REQUIRED ITEMS
- Blank Smith chart (normalized to 50Ω). Print from ARRL Antenna Book or download from ARRL.org.
- Fine-point pen or pencil.
- Noise bridge with calibrated R and X dials.
6-4.3 PLOTTING PROCEDURE
Step 1: Perform the null procedure at the desired frequency (Section 6-2). Note R and X values.
Step 2: Compute normalized values: r_n = R / 50 Ω x_n = X / 50 Ω
Step 3: On the Smith chart, locate the resistance circle r = r_n. Circles are labeled on the real axis.
Step 4: On the same chart, locate the reactance arc x = x_n. Positive x = upper arc (inductive). Negative x = lower arc (capacitive). In this instrument’s convention: XC (positive X) → lower arc (capacitive hemisphere) XL (negative X) → upper arc (inductive hemisphere)
Step 5: The impedance point is at the INTERSECTION of the resistance circle and reactance arc. Mark this point.
Step 6: Label the point with the frequency.
Step 7: To plot a frequency sweep, repeat for each frequency and connect points in order to show the impedance locus.
6-4.4 READING SWR FROM PLOTTED POINTS
SWR can be read directly from the Smith chart: Construct a circle centered at the chart center (Γ = 0) passing through the plotted impedance point. The SWR = R value where this circle crosses the positive real axis (right of center).
Alternatively, compute directly: ρ = √((r_n − 1)² + x_n²) / √((r_n + 1)² + x_n²) SWR = (1 + ρ) / (1 − ρ)
6-5. SMITH CHART PLOTTING (CYD AUTOMATIC)
6-5.1 The CYD firmware automatically plots the current (R, X) measurement point on the Smith chart display when Screen 2 is active and the PLOT button is pressed, or when AUTO-PLOT mode is enabled.
6-5.2 MULTI-FREQUENCY SWEEP PROCEDURE
Step 1: Select SMITH screen on CYD. Step 2: Enable noise source (S_NOISE on). Step 3: Tune external receiver to first frequency of interest. Step 4: Null the bridge (adjust R and X pots). Step 5: Press PLOT. The point is added to the Smith chart trail. Step 6: Change receiver frequency. Repeat steps 4–5. Step 7: Continue across desired frequency range.
Each PLOT press adds a point to the 32-point trail buffer. Older points appear as smaller, dimmer dots. The most recent point is the largest and brightest.
Step 8: Press CLEAR to erase trail and begin a new sweep.
6-5.3 SAVING SMITH CHART DATA
NOTE: The CYD firmware does not currently provide non-volatile storage of Smith chart plot data. To preserve a measurement: a. Photograph the CYD display. b. Record R, X at each frequency in the history screen (Screen 5). c. Export history via serial port (USB) with the firmware’s serial debug output at 115200 baud.
6-6. INTERPRETING RESULTS
6-6.1 RESONANT ANTENNA (Good Match)
Symptom: R ≈ 50–75 Ω, X ≈ 0 Ω (within ±10 Ω). Smith chart: Near center of chart. SWR: < 1.5:1 Action: Antenna is resonant and well-matched. No tuning required.
6-6.2 CAPACITIVE ANTENNA (Short or Shortened)
Symptom: R ≈ 20–60 Ω, X = +50 to +200 Ω (XC mode reads high). Smith chart: Below center, in capacitive hemisphere. SWR: 2:1 to 10:1 depending on |X| Cause: Antenna is shorter than resonant length. Action: Lengthen antenna, or add series inductance (loading coil) to resonate at operating frequency.
6-6.3 INDUCTIVE ANTENNA (Long or Loaded)
Symptom: R ≈ 20–60 Ω, X = −50 to −200 Ω (XL mode reads high). Smith chart: Above center, in inductive hemisphere. SWR: 2:1 to 10:1 depending on |X| Cause: Antenna is longer than resonant length. Action: Shorten antenna, or add series capacitance.
6-6.4 HIGH-R ANTENNA
Symptom: R > 150 Ω, X ≈ 0. Smith chart: Right of center, near real axis. SWR: > 3:1 Cause: Folded dipole, end-fed, or antenna with lossy ground system. Action: Impedance matching network required between antenna and feedline. Use transmatch or balun transformer.
6-6.5 LOW-R ANTENNA
Symptom: R < 15 Ω, X ≈ 0. Smith chart: Left of center, near real axis. SWR: > 3:1 Cause: Short vertical antenna, antenna with poor ground or radial system, or trap antenna below trap frequency. Action: Improve ground system. Check feedline for common-mode current (use current choke/balun). Check for open or shorted coax.
6-6.6 OPEN OR SHORTED FEEDLINE
Symptom: R near 0 Ω + X = extreme (>200 Ω) indicates SHORT at some point in feedline. R near 200 Ω + extreme X indicates OPEN. Smith chart: Near outer edge of chart (high |Γ|). SWR: > 10:1 Action: Check feedline continuity. TDR or ring-out with ohmmeter. Check all connectors for corrosion.
================================================================================ CHAPTER 7 TROUBLESHOOTING ================================================================================
7-1. TROUBLESHOOTING OVERVIEW
7-1.1 Approach all troubleshooting systematically. Determine which functional assembly is at fault before replacing components:
- If there is NO NOISE OUTPUT: Noise generator fault.
- If noise is present but NO NULL is achievable: Bridge fault or transformer T1 problem.
- If null is present but READINGS ARE INACCURATE: Calibration or potentiometer problem.
- If CYD DISPLAY is wrong: ADC wiring, firmware, or CYD fault.
7-1.2 Use the following symptom tables to identify the fault.
7-2. NO NULL OBSERVED
Symptom: Rotating VR1 and CV1 produces no change in detector output. Noise level is constant regardless of control settings.
Check 1: NOISE SOURCE ON? Action: Verify S_NOISE rocker switch is ON. Verify GPIO26 output is HIGH when noise enabled (measure at Q_EN base with DMM: should be ~3V). Test: Connect receiver to NOISE IN (J3) BNC. Verify noise audible at any frequency. If not, noise source is faulty.
Check 2: TRANSFORMER T1 CONTINUITY Action: Remove PCB from enclosure. With power OFF, measure resistance of each T1 winding end-to-end. Expected: <5 Ω each. If any winding reads open: rewinding required.
Check 3: BRIDGE COMPONENT CONTINUITY Action: Verify R_A and R_B are installed and read ~51 Ω each. Verify VR1 continuity (end-to-end: ~200 Ω + R5 = 210 Ω).
Check 4: DETECTOR PATH Action: Connect receiver to DET/RX (J4) BNC directly. If noise is audible, detector port is working. If not, check T1 Winding C continuity and J4 connector.
Check 5: ANTENNA PORT (ANT J1) OPEN Action: Verify a known standard (50Ω terminator) is connected to J1. An open ANT port produces no null.
7-3. NOISY OR UNSTABLE NULL
Symptom: A null can be found but it is shallow (<15 dB) or drifts as the controls are adjusted.
Check 1: STRAY RF PICKUP Action: Move instrument away from computers, switching supplies, and other RF sources. Shield the instrument with a metal enclosure temporarily to verify.
Check 2: GROUND CONTINUITY Action: Verify that all component grounds connect to a single solid RF ground. Lifted ground traces on PCB will cause unstable nulls.
Check 3: FERRITE CORE DAMAGE Action: Inspect T1 binocular core for cracks. Even a hairline crack in the core area under the windings degrades transformer balance and reduces null depth.
Check 4: R_A / R_B MISMATCH Action: Remove PCB and measure R_A and R_B in-circuit (power OFF). If mismatch > 1 Ω, replace with matched pair.
Check 5: PCB CONTAMINATION Action: Clean PCB around T1, AD8307, and bridge node with isopropyl alcohol (90%+). Flux residue under components can create resistive leakage paths.
Check 6: LOOSE OR CORRODED CONNECTORS Action: Inspect all BNC connectors. Oxidized BNC center pins add contact resistance in the null detector path. Clean with deoxit or contact cleaner. Verify connector shell ground connections.
7-4. R READING OUT OF RANGE
Symptom: CYD displays R much higher or lower than expected for the connected calibration standard.
Check 1: CALIBRATION CONSTANTS Action: Go to CYD calibration screen. Verify r_offset and r_scale values are correct (saved from calibration). Reset to defaults if suspect.
Check 2: POT MECHANICAL FAILURE Action: Rotate VR1 end-to-end. CYD raw ADC should sweep smoothly. If ADC value jumps or sticks, VR1 wiper is dirty or worn. See Section 8-2.
Check 3: ADC WIRING Action: Measure voltage at GPIO39 with pot at minimum and maximum. Should vary from ~0.1V to ~3.1V. If stuck at 0V: R5 or 10kΩ series resistor open. If stuck at 3.3V: pot open or ADC pin floating.
Check 4: FEEDBACK OSCILLATION Action: If reading oscillates rapidly, the ADC input is picking up RF from the noise source. Add additional 0.1 μF capacitor directly at GPIO39 pin. This is a known issue with CYD board layout near high-power RF environments.
7-5. X READING OUT OF RANGE
Symptom: CYD X reading is always at maximum, always at zero, or does not track CV1 adjustment.
Check 1: XL/XC SWITCH Action: Verify S1 contacts close properly in both positions. Measure switch contacts with DMM.
Check 2: CAPACITOR BANK SWITCHES Action: Toggle each DIP switch and verify X reading changes on CYD. If no change, the switched capacitor may be open-circuit (lead-free solder joint failure on ceramic cap).
Check 3: INDUCTOR CONTINUITY (XL MODE) Action: Measure each toroid inductor end-to-end with DMM. Expected: <5 Ω each. If any read open, rewinding or replacement required.
Check 4: CV1 OPERATION Action: Rotate CV1 fully CW and CCW. X reading on CYD should swing from near 0 to near 200 Ω (in XC mode, without any bank switches engaged, at the calibration frequency). If no change, check CV1 wiring.
7-6. CYD DISPLAY PROBLEMS
Symptom: CYD screen is blank, garbled, or touch is non-functional.
Check 1: POWER Action: Verify 3.3V and 5V (from ESP32 regulator) present at CYD board. CYD requires USB-5V or 3.3V input. The 3590S pot and bridge run from 18V (via regulator); CYD has its own 3.3V LDO. Verify voltage at CYD 3V3 pin.
Check 2: TFT SPI CONNECTION Action: Verify TFT_eSPI User_Setup.h matches CYD pinout. Default CYD requires: CS=15, DC=2, RST=12, MOSI=13, SCLK=14. If any of these are swapped, the display will be blank or show random pixels.
Check 3: FIRMWARE CRASH Action: Connect USB to CYD board. Open serial monitor at 115200 baud. Firmware prints boot messages and periodic debug data. If serial is silent, reflash firmware. If serial shows repeated reboot messages, there is a stack overflow or invalid memory access.
Check 4: TOUCH CALIBRATION LOST Action: If touch inputs appear offset, touch calibration constants in EEPROM may be corrupted. On calibration screen, press RESET to restore factory touch cal, then re-calibrate touch.
7-7. BATTERY / POWER PROBLEMS
Symptom: Instrument powers off unexpectedly, CYD battery indicator shows low, or instrument will not power on.
Check 1: BATTERY VOLTAGE Action: Measure battery voltage with DMM before installation. Two fresh PP3 alkaline: 9V each = 18V series. If < 15V total, replace both batteries simultaneously. NOTE: Replace BOTH batteries at the same time. One weak battery in a series string will be driven into reversal by the good battery, potentially damaging the battery.
Check 2: POLYFUSE TRIPPED Action: Polyfuse F1 (1A) will trip on overcurrent (e.g., reversed battery polarity). Allow 5 minutes for polyfuse to cool and reset. If instrument powers on after 5 minutes and works normally, polyfuse has reset. If polyfuse trips repeatedly: short circuit in wiring. Locate and repair before resuming operation.
Check 3: POWER SWITCH CONTACTS Action: Measure voltage at load side of S_PWR with switch ON. If zero, switch contacts are dirty or failed. Clean with contact cleaner or replace switch.
================================================================================ CHAPTER 8 MAINTENANCE ================================================================================
8-1. SCHEDULED MAINTENANCE
| Interval | Procedure |
|---|---|
| Daily | Inspect connectors for physical damage |
| Verify battery level before field deployment | |
| Monthly | Clean BNC connector center pins (deoxit) |
| Check O-ring seal condition | |
| Verify CYD touch calibration is correct | |
| 6 months | Clean potentiometer wipers (see 8-2) |
| Inspect T1 winding for cracked insulation | |
| Check PCB for corrosion or solder joint cracking | |
| Annually | Full calibration check (per Chapter 5) |
| Battery replacement (regardless of voltage reading) | |
| Inspect ferrite core (T1) for cracks | |
| Inspect variable capacitor (CV1) plates for corrosion |
8-2. POTENTIOMETER SERVICE
8-2.1 Cermet potentiometers (Bourns 3590S) are normally maintenance- free but can develop noisy wipers after extended field use.
8-2.2 CLEANING PROCEDURE
Step 1: Remove pot from enclosure (disconnect wires and loosen shaft nut). Do not remove wiper/housing from shaft.
Step 2: Apply 1–2 drops of CRC QD Electronic Cleaner or deoxit D5 to the wiper access port (if present) or rotate the shaft while applying cleaner to the wiper track through the side opening.
Step 3: Rotate shaft 20 times end-to-end to work cleaner through the wiper path.
Step 4: Allow cleaner to evaporate fully before reinstalling.
CAUTION: Do not use WD-40 or petroleum-based lubricants on cermet pots. These leave residue that attracts dust and accelerates wiper wear.
8-2.3 REPLACEMENT
Bourns 3590S potentiometers have a rated life of >1,000,000 shaft rotations. Failure before this point indicates mechanical damage or contamination. Replace with identical part.
After replacement, perform full R and X axis calibration (Chapter 5) since mechanical tolerances vary between units.
8-3. CONNECTOR INSPECTION
8-3.1 BNC CONNECTORS (J3, J4)
Inspect center pin for corrosion (greenish deposits), bent or recessed pin (< 0 mm protrusion), and damaged center pin PTFE dielectric.
Clean with isopropyl alcohol on a cotton swab. Do not use abrasives; BNC center pins are gold or silver plated.
8-3.2 SO-239 CONNECTOR (J1)
Inspect for damage to threads, corrosion on contact surfaces, and cracked PTFE dielectric.
Field corrosion protection: Apply a thin film of Vaseline or petroleum jelly to the threads only (not the contact area). Remove before reinstalling PL-259 plugs.
8-3.3 3.5mm HEADPHONE JACK (J5)
Verify spring contact tension by inserting and removing a known-good 3.5 mm plug 10 times. If the contact fails to make, the jack must be replaced.
8-4. BATTERY REPLACEMENT
8-4.1 REPLACEMENT SCHEDULE
Replace batteries: a. When CYD battery indicator drops below 2 of 5 bars. b. When battery voltage measures < 14V (DMM at battery terminals). c. Annually, regardless of voltage (prevents battery leakage damage to battery compartment).
WARNING: Do not mix old and new batteries. Replace both simultaneously. Alkaline batteries can develop internal shorts or leak when fully discharged or reversed.
8-4.2 PROCEDURE
Step 1: Power OFF (S_PWR to OFF position). Step 2: Remove battery door (rear of enclosure). Step 3: Disconnect battery clips. Remove old batteries. Dispose of per local regulations. Step 4: Install new batteries. Verify polarity: Battery 1: positive (+) toward positive marking. Battery 2: positive (+) to negative (−) of Battery 1 (series connection). Negative of Battery 2 to ground. Step 5: Verify total voltage: 17–18V across the pair. Step 6: Reinstall battery door. Step 7: Power ON. Verify CYD battery indicator shows full.
8-5. FIRMWARE UPDATE
8-5.1 PROCEDURE
Required: Computer with Arduino IDE 2.x, USB-A to USB-Micro cable, ESP32 board support package, TFT_eSPI library.
Step 1: Connect CYD board to computer via USB. The ESP32 should appear as a COM port (Windows: Device Manager; Linux: /dev/ttyUSB0 or ttyACM0).
Step 2: Open noise_bridge_cyd.ino in Arduino IDE. Verify smith_chart.h is in the same directory.
Step 3: Select board: “ESP32 Dev Module” or “ESP32-2432S028”. Select COM port. Set partition scheme: “Default 4MB with spiffs” or larger.
Step 4: Verify User_Setup.h in TFT_eSPI library matches CYD pinout (see Section 4-7.1).
Step 5: Press Upload (→). Verify compilation and upload succeed. Upload speed: 921600 baud (default).
Step 6: After upload, verify operation on serial monitor at 115200 baud. Confirm boot message, screen drawing, and ADC readings are correct.
CAUTION: Uploading new firmware erases the existing EEPROM calibration constants ONLY if the EEPROM address map changes. Verify calibration after any firmware update.
================================================================================ CHAPTER 9 PARTS LIST ================================================================================
9-1. COMPLETE PARTS LIST
See Section 4-1.1 for the complete Bill of Materials.
For reorder, the following suppliers are recommended:
Mouser Electronics: mouser.com (resistors, caps, ICs, switches) Digi-Key Electronics: digikey.com (all component types) Mini-Circuits: minicircuits.com (MAR-6SM, ERA-3SM MMICs) Amidon Associates: amidoncorp.com (ferrite cores: BN-43-202, T-50-6, T-37-6) McMaster-Carr: mcmaster.com (hardware, O-rings, fasteners) Bourns: bourns.com (3590S cermet potentiometers) Analog Devices: analog.com (AD8307 log amplifier) AliExpress/Amazon: ESP32-2432S028 CYD board RF Parts: rfparts.com (vacuum variable cap alternative)
================================================================================ APPENDIX A REACTANCE TABLES ================================================================================
A-1. INDUCTIVE REACTANCE (XL) IN OHMS
XL = 2π × f × L
L(μH) 160M 80M 40M 30M 20M 17M 15M 10M 6M 1.85MHz 3.75MHz 7.15MHz 10.125MHz 14.175MHz 18.118MHz 21.225MHz 28.5MHz 50MHz —— —— —— —— —— —— —— —— —— —— 1.0 11.6 23.6 44.9 63.6 89.1 113.9 133.4 179.1 314.2 2.2 25.6 51.8 98.8 139.9 196.0 250.5 293.4 393.9 690.7 4.7 54.7 110.6 210.9 298.7 418.7 534.9 626.8 840.1 1476 10.0 116.2 235.6 449.5 636.1 890.6 1138.8 1334.0 1790.7 3142 22.0 255.7 518.3 989.0 1399.4 1959.4 2505.3 2934.8 3939.5 6912
A-2. CAPACITIVE REACTANCE (XC) IN OHMS
XC = 1 / (2π × f × C)
| C(pF) | 160M | 80M | 40M | 30M | 20M | 17M | 15M | 10M | 6M |
|---|---|---|---|---|---|---|---|---|---|
| 12 | 7196 3 | 552 1 | 862 1 | 314 | 940 | 735 | 628 | 466 | 265 |
| 25 | 3450 1 | 702 | 893 | 630 | 451 | 353 | 301 | 224 | 127 |
| 50 | 1725 | 851 | 446 | 315 | 225 | 176 | 151 | 112 | 64 |
| 100 | 862 | 426 | 223 | 158 | 113 | 88 | 75 | 56 | 32 |
| 200 | 431 | 213 | 111 | 79 | 56 | 44 | 37 | 28 | 16 |
| 400 | 216 | 107 | 56 | 39 | 28 | 22 | 19 | 14 | 8 |
| 600 | 144 | 71 | 37 | 26 | 19 | 15 | 13 | 9 | 5 |
NOTE: Reactance values in the 0–200 Ω measurement range of the instrument are shown in normal type. Values outside the range (>200 Ω) require appropriate capacitor or inductor bank selection to bring into range.
================================================================================ APPENDIX B BAND CALIBRATION DATA ================================================================================
B-1. BAND CENTER FREQUENCIES
| Band | Frequency | λ/2 (m) | 50Ω Load Test R X | at null (target) |
|---|---|---|---|---|
| 160M | 1.850 MHz | 81.1 m | 50 Ω | 0 Ω |
| 80M | 3.750 MHz | 40.0 m | 50 Ω | 0 Ω |
| 40M | 7.150 MHz | 20.9 m | 50 Ω | 0 Ω |
| 30M 1 | 0.125 MHz | 14.8 m | 50 Ω | 0 Ω |
| 20M 1 | 4.175 MHz | 10.6 m | 50 Ω | 0 Ω |
| 17M 1 | 8.118 MHz | 8.27 m | 50 Ω | 0 Ω |
| 15M 2 | 1.225 MHz | 7.06 m | 50 Ω | 0 Ω |
| 12M 2 | 4.940 MHz | 6.01 m | 50 Ω | 0 Ω |
| 10M 2 | 8.500 MHz | 5.26 m | 50 Ω | 0 Ω |
| 6M 5 | 0.000 MHz | 3.00 m | 50 Ω | 0 Ω |
B-2. KNOWN PARASITIC ERRORS BY FREQUENCY
The following corrections should be applied when high accuracy is required at frequencies above 14 MHz:
| Frequency | R error | X error | Notes |
|---|---|---|---|
| 7 MHz | +0 Ω | +0 Ω C | alibration reference frequency |
| 14 MHz | +1 Ω | +2 Ω L | ow parasitic error; negligible |
| 21 MHz | +3 Ω | +5 Ω T | 1 self-resonance effects begin |
| 28 MHz | +6 Ω | +10 Ω Ap | ply correction for high accuracy |
| 50 MHz | +12 Ω | +20 Ω Us | e correction or reduce confidence |
At 50 MHz, measurements are qualitative only. For accurate VHF antenna work, use a NanoVNA or VNA with proper SOLT calibration.
================================================================================ APPENDIX C SMITH CHART REFERENCE ================================================================================
C-1. READING THE SMITH CHART
C-1.1 CHART ORIENTATION (CYD Display and Standard Charts)
Inductive (XL > 0, upper hemisphere)
|
Short ——-+——- Open (left edge) | Center = 50Ω (right edge) | Capacitive (XC > 0, lower hemisphere)
NOTE: In this instrument’s convention, XC (capacitive reactance) is positive. On the Smith chart, positive X is plotted in the LOWER hemisphere (below the real axis). This is the opposite of most textbook conventions where XC < 0 and XL > 0.
To avoid confusion, the CYD Smith chart labels the upper half “XL (Inductive)” and the lower half “XC (Capacitive)” directly on the screen.
C-1.2 KEY REFERENCE POINTS
| Point | Location on Chart | Impedance |
|---|---|---|
| Perfect match | Center | 50 + j0 Ω (SWR = 1.0) |
| Short circuit | Left edge | 0 + j0 Ω (SWR = ∞) |
| Open circuit | Right edge | ∞ + j∞ Ω (SWR = ∞) |
| Purely reactive | Outer circle | 0 + jX Ω (any X) |
| High resistance | Right of center | R > 50, X ≈ 0 |
C-1.3 SWR CIRCLES
SWR = 1.5:1 ρ = 0.200 Circle radius = 0.200 × chart_r SWR = 2.0:1 ρ = 0.333 Circle radius = 0.333 × chart_r SWR = 3.0:1 ρ = 0.500 Circle radius = 0.500 × chart_r
C-2. COMMON ANTENNA SIGNATURES ON THE SMITH CHART
C-2.1 RESONANT DIPOLE NEAR RESONANCE
A frequency sweep of a dipole through its resonant frequency shows the impedance locus as a small clockwise arc near the real axis: - Below resonance: capacitive (lower hemisphere) - At resonance: on real axis (X ≈ 0) - Above resonance: inductive (upper hemisphere) The arc’s crossing of the real axis identifies the resonant frequency.
C-2.2 MISMATCHED ANTENNA WITH QUARTER-WAVE FEEDLINE
A quarter-wave feedline transforms impedance to its inverse on the normalized Smith chart. A 25Ω antenna impedance appears as 100Ω at the instrument (with a λ/4 of 50Ω coax). The point rotates 180° on the Smith chart, from left of center to right of center.
C-2.3 NON-RESONANT END-FED WIRE
A non-resonant end-fed wire exhibits very high impedance (near the right edge of the chart, possibly cycling around the edge as frequency changes). Use a 1:49 balun and remeasure; the impedance should move toward center.
================================================================================ APPENDIX D CONVERSION FORMULAS ================================================================================
From R, X at frequency f:
|Z| = √(R² + X²) (Ω)
θ = arctan(X/R) (degrees)
r_n = R / 50 (normalized)
x_n = X / 50 (normalized)
D = (r_n + 1)² + x_n²
Re(Γ) = (r_n² + x_n² − 1) / D
Im(Γ) = 2x_n / D
ρ = √(Re(Γ)² + Im(Γ)²)
SWR = (1 + ρ) / (1 − ρ)
RL = −20 log10(ρ) (dB)
If X > 0 (capacitive): C = 1 / (2π × f × X) (farads) C_pF = 10¹² / (2π × f × X) (picofarads)
If X < 0 (inductive): L = (−X) / (2π × f) (henries) L_nH = 10⁹ × (−X) / (2π × f) (nanohenries)
SWR to return loss: RL (dB) = 20 log10[(SWR + 1) / (SWR − 1)]
Return loss to SWR: SWR = (10^(RL/20) + 1) / (10^(RL/20) − 1)
================================================================================ APPENDIX E GLOSSARY ================================================================================
BALUN — Balanced-to-Unbalanced transformer. Used to convert between balanced antenna terminals and unbalanced coax. Prevents common-mode current on coax shield from affecting impedance measurements.
BRIDGE NULL — The condition in which the bridge is balanced, meaning the voltage at the detector port is at its minimum value. Occurs when the reference arm impedance equals the unknown impedance.
COMPLEX IMPEDANCE — A quantity Z = R + jX representing the combination of resistance (R, real part) and reactance (X, imaginary part) of an electrical network at a given frequency.
GAMMA (Γ) — The complex reflection coefficient, defined as Γ = (Z − Z0) / (Z + Z0). The magnitude |Γ| = ρ ranges from 0 (perfect match) to 1 (total reflection).
NOISE FLOOR — The background noise level in the null detector in the absence of any signal. The null depth is measured relative to the noise floor.
NULL DEPTH — The ratio (in dB) between the detector signal off-null (bridge unbalanced) and the detector signal at null (bridge balanced). Higher null depth enables more accurate measurements.
POTENTIOMETER (10-TURN CERMET) — A precision multi-turn resistive element with a metal alloy resistive track (cermet = ceramic-metal composite). 10-turn types provide 10× the angular resolution of single-turn pots, critical for fine R and X adjustment.
REACTANCE — The imaginary part of impedance. Capacitive reactance XC opposes current by storing charge; inductive reactance XL opposes current by storing magnetic flux. Both dissipate no power (ideal).
RETURN LOSS — A measure of impedance mismatch: RL = −20 log10(|Γ|) dB. Higher RL indicates a better match (less reflected power).
SMITH CHART — A polar plot of complex reflection coefficient Γ with overlaid constant-resistance circles and constant-reactance arcs, allowing graphical impedance analysis. Invented by Philip H. Smith of Bell Telephone Laboratories, 1939.
SWR — Standing Wave Ratio. The ratio of maximum to minimum voltage (or current) on a transmission line due to impedance mismatch. SWR = (1 + ρ) / (1 − ρ). SWR of 1.0 is a perfect match.
WHEATSTONE BRIDGE — A circuit of four impedance arms arranged to allow comparison of an unknown impedance against known references. Balance (null) condition: Z1/Z2 = Z3/Z4.
Z0 — Characteristic impedance of the reference system (50Ω for this instrument). The impedance against which all measurements are normalized.
================================================================================ END OF TECHNICAL MANUAL TM-NB-001 Rev A RF NOISE BRIDGE ANTENNA IMPEDANCE ANALYZER ================================================================================
DISTRIBUTION: This manual is intended for use by qualified technicians with RF electronics background. Retain this manual with the instrument.
For corrections or additions, contact the originating technical authority.
================================================================================
Downloads
- OpenSCAD Model — enclosure_noise_bridge.scad [SCAD]
- OpenSCAD Model — front_panel.scad [SCAD]
- Arduino Firmware — noise_bridge_cyd.ino [INO]
- Schematic — sch_bridge_circuit.txt [TXT]
- Schematic — sch_digital_readout.txt [TXT]
- Schematic — sch_noise_generator.txt [TXT]
- Schematic — sch_null_detector.txt [TXT]